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Vishay General Semiconductor - Diodes Division ZGL41-100A-E3/96

Part No.:
ZGL41-100A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Single Zener Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixZGL41-100A-E3/96.pdf
Description:
DIODE ZENER 100V 1W DO213AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,440

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Product details

Overview

ZGL41-100A-E3/96 from Vishay General Semiconductor is a surface-mount, glass-passivated Zener diode in a plastic MELF (DO-213AB) package, rated for 100 V nominal Zener voltage at 3.7 mA test current, 1.0 W total power dissipation, and 1.0 μA maximum reverse leakage at 76 V, used for precision voltage regulation and overvoltage protection in DC power rails.

For engineers reviewing the ZGL41-100A-E3/96 datasheet, ZGL41-100A-E3/96 pinout, ZGL41-100A-E3/96 application, or ZGL41-100A-E3/96 equivalent, key selection criteria include Zener voltage tolerance (±5 %), low dynamic impedance (250 Ω at IZT), thermal stability up to 150 °C junction temperature, and RoHS-compliant matte tin-plated terminals solderable per J-STD-002.

Technical Context

This device operates as a single-element, unidirectional voltage-regulating diode with cathode indicated by a red band. Its glass-passivated junction ensures stable breakdown characteristics and low regulation factor across temperature, while the DO-213AB package supports automated placement and meets MSL Level 1 reflow requirements (peak 250 °C).

The ZGL41-100A-E3/96 delivers precise regulation under steady-state DC conditions, with specified surge current handling (10.0 A, 8.3 ms square wave) and derated power dissipation above 75 °C lead temperature. It exhibits a positive temperature coefficient of ~180 mV/°C near 100 V, confirmed in typical curves.

Key Specifications

ParameterValue and Actual Design Meaning
Zener Voltage (VZ)95–105 V at 3.7 mA - tight ±5 % tolerance enables accurate reference generation in feedback loops
Total Power Dissipation (Ptot)1.0 W at TL = 75 °C - defines maximum continuous DC power handling on standard PCB copper pads
Zener Impedance (ZZT)250 Ω max at IZT = 3.7 mA - low dynamic resistance ensures minimal output voltage variation under load transients
Reverse Leakage (IR)1.0 μA max at VR = 76 V - guarantees high-impedance blocking in standby or undervoltage detection circuits
Junction Temperature (TJ)-55 to +150 °C - supports operation in industrial and automotive under-hood environments without derating
Surge Current (IRM)10.0 A (8.3 ms pulse) - withstands transient overvoltage events such as load dump or inductive kickback

Pinout & Package

Package: GL41 (DO-213AB) - cylindrical plastic MELF case with solderable matte tin-plated ends; polarity marked by red band indicating cathode (positive terminal in Zener configuration).

Pin/TerminalCircuit RoleDesign Meaning
AnodeGround-reference terminalConnected to system ground or lower-potential node; reverse-biased during regulation
CathodeVoltage-regulated output nodeRed band-marked end; supplies stable 100 V reference when reverse-biased above VZ

Key Features

FeatureDesign Value
Glass-passivated junctionEnsures long-term parameter stability and low parameter drift under thermal cycling and humidity exposure
Low Zener impedance250 Ω max enables <1 % output deviation under 1 mA load step changes in regulated supplies
MSL Level 1 ratingSupports single-reflow assembly without moisture-related popcorn failure (peak 250 °C)
UL 94 V-0 molding compoundMeets flame-retardancy requirements for safety-critical power supply and industrial control enclosures

Applications

Industrial Power Supply RegulationAutomotive Load Dump Protection

Use Scenario: Stabilizing feedback voltage in isolated DC-DC converter secondary-side error amplifiers.

IC Role / Device Role / Timing Role: Zener diode providing precise 100 V reference to optocoupler input circuit.

Use Value: Tight ±5 % VZ tolerance and low ZZT maintain regulation accuracy within ±1.2 % over line/load variations.

Use Scenario: Clamping transient spikes on 24 V vehicle battery rails during alternator load dump events.

IC Role / Device Role / Timing Role: Standby overvoltage protector shunting excess energy to ground via series resistor.

Use Value: 10.0 A surge rating and 150 °C TJ max allow reliable clamping without thermal runaway in under-hood locations.

Test Equipment Reference SourceTelecom Line Card Voltage Clamp

Use Scenario: Generating stable bias voltage for precision analog front-end stages in portable calibrators.

IC Role / Device Role / Timing Role: Low-noise voltage reference element in buffered reference divider networks.

Use Value: 1.0 μA IR at 76 V minimizes loading error on high-impedance reference dividers.

Use Scenario: Protecting Ethernet PHY interface ICs from induced surges on PoE-powered line cards.

IC Role / Device Role / Timing Role: Primary clamping device in multi-stage TVS architecture upstream of polymer PPTC.

Use Value: DO-213AB package enables compact layout with controlled trace inductance for sub-100 ns response.

Equivalent & Alternatives

The following parts are listed as comparable options for similar voltage-regulating diode applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BZX85C100-E3-08DO-41 package, 1.3 W Ptot, ±5 % VZ, 300 Ω ZZT at 5 mAHigher power but larger footprint; less suitable for dense SMT layoutsPrefer when higher surge margin is needed and board space permits axial-lead replacement
1N4764A-TAPDO-41 package, 1.0 W, ±5 % VZ, 350 Ω ZZT at 3.7 mA, 1.0 μA IRSame electrical specs but through-hole mounting; no MSL ratingSelect for prototyping or legacy through-hole designs where reflow compatibility is not required

Compared with BZX85C100-E3-08 and 1N4764A-TAP, the ZGL41-100A-E3/96 offers superior SMT process compatibility, tighter thermal resistance due to MELF geometry, and guaranteed MSL Level 1 handling-critical for high-volume automated manufacturing of compact power modules.

Availability

ZGL41-100A-E3/96 is available at Aetrix Electronics and suitable for industrial power supply regulation, automotive load dump protection, test equipment reference sources, and telecom line card voltage clamping requiring stable component supply and full traceability.

Supply support for ZGL41-100A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power efficiency, and rugged packaging.

The ZGL41 series is part of Vishay's surface-mount Zener diode product line, engineered specifically for high-stability voltage regulation and transient suppression in space-constrained, thermally demanding applications.

FAQ

What is the Zener voltage tolerance for ZGL41-100A-E3/96?

The ZGL41-100A-E3/96 has a nominal Zener voltage of 100 V with a guaranteed tolerance range of 95 V to 105 V (±5 %) at IZT = 3.7 mA and TA = 25 °C. This tolerance remains valid across the full operating temperature range (-55 to +150 °C), supported by the device's specified temperature coefficient of approximately +180 mV/°C.

Does ZGL41-100A-E3/96 support lead-free reflow soldering?

Yes, ZGL41-100A-E3/96 is qualified for lead-free reflow soldering per J-STD-020C and meets MSL Level 1 with a maximum peak temperature of 250 °C. Its matte tin-plated terminals comply with J-STD-002 and JESD 22-B102, ensuring robust wetting and intermetallic formation during standard Pb-free reflow profiles.

What is the maximum surge current rating for ZGL41-100A-E3/96?

The ZGL41-100A-E3/96 is rated for a maximum non-repetitive surge current of 10.0 A with an 8.3 ms pulse width (square wave or equivalent sine-wave), as defined by JEDEC test method. This rating applies at TA = 25 °C and is critical for evaluating its suitability in load-dump or inductive-switching transient suppression circuits.

How does the DO-213AB package of ZGL41-100A-E3/96 affect thermal performance?

The DO-213AB (GL41) package of ZGL41-100A-E3/96 provides lower thermal resistance compared to axial DO-41 packages due to its cylindrical MELF geometry and direct end-soldering interface. When mounted on 8 mm × 8 mm copper pads, it achieves 1.0 W power dissipation at TL = 75 °C, enabling higher power density in compact SMT designs.

Is ZGL41-100A-E3/96 RoHS-compliant and halogen-free?

Yes, ZGL41-100A-E3/96 is RoHS-compliant (per Directive 2011/65/EU) and carries the "E3" suffix indicating commercial-grade, lead-free, and halogen-free construction. The molding compound meets UL 94 V-0 flammability rating, and material compliance is documented per Vishay specification document 99912.

ZGL41-100A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
DO-213AB, MELF
Packaging:
Tape & Reel (TR)
Product Status:
Active
Voltage - Zener (Nom) (Vz):
100 V
Tolerance:
±5%
Power - Max:
1 W
Impedance (Max) (Zzt):
250 Ohms
Current - Reverse Leakage @ Vr:
1 µA @ 76 V
Voltage - Forward (Vf) (Max) @ If:
1.5 V @ 200 mA
Operating Temperature:
-55°C ~ 150°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

ZGL41-100A-E3/96 FAQ

1.How can I place an order for ZGL41-100A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for ZGL41-100A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for ZGL41-100A-E3/96 reliable?

The price and inventory of ZGL41-100A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for ZGL41-100A-E3/96 is usually 5 days.

3.What payment methods are accepted for ZGL41-100A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for ZGL41-100A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for ZGL41-100A-E3/96?

ZGL41-100A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your ZGL41-100A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for ZGL41-100A-E3/96?

For technical support, including ZGL41-100A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your ZGL41-100A-E3/96 requirements.

6.How does Aetrix verify that ZGL41-100A-E3/96 is sourced from the original manufacturer or authorized distributors?

All ZGL41-100A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that ZGL41-100A-E3/96 meets industry standards.

7.What is the process for return or replacement of ZGL41-100A-E3/96?

All ZGL41-100A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with ZGL41-100A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The ZGL41-100A-E3/96 part is unused and in its original packaging.

Return procedure for ZGL41-100A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

ZGL41-100A-E3/96 Tags

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  • ZGL41-100A-E3/96 Datasheet
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  • Vishay General Semiconductor - Diodes Division
  • Vishay General Semiconductor - Diodes Division ZGL41-100A-E3/96
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