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onsemi 1N5384BRL
- Part No.:
- 1N5384BRL
- Manufacturer:
- onsemi
- Category:
- Single Zener Diodes
- Package:
- T-18, Axial
- Datasheet:
-
1N5384BRL.pdf
- Description:
- DIODE ZENER 160V 5W AXIAL
- Quantity:
- Payment:
- Shipping:
Inventory:2,518
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Product details
Overview
1N5384BRL from onsemi is a 5 W axial-lead Zener diode with nominal zener voltage of 160 V, ±5% tolerance, 8 mA test current (IZT), and maximum zener impedance of 25 Ω at IZT - designed for precision voltage regulation in high-voltage DC power supplies and overvoltage protection circuits.
For engineers reviewing the 1N5384BRL datasheet, pinout, applications, or equivalent options, key selection criteria include its 160 V nominal zener voltage, 350 A peak surge rating at 8.3 ms, 1.1 V forward voltage at 1.0 A, 0.5 mA leakage current at 122 V reverse voltage, and axial leaded Surmetic 40 package with cathode band polarity marking.
Technical Context
This device operates as a two-terminal voltage reference using silicon-oxide passivated junction technology, enabling stable regulation under steady-state and transient conditions. Its thermal design relies on junction-to-lead conduction (θJL = 25 °C/W) with 3/8″ lead length, and it supports pulsed operation up to +200°C junction temperature (non-repetitive).
The 1N5384BRL exhibits a positive temperature coefficient above ~100 V (≈+0.1 mV/°C per volt, extrapolated from Figure 3), and its regulation performance is validated at 10% and 50% of IZM (1650 mA), ensuring consistent behavior across operating current ranges.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| Zener Voltage (VZ) | 152–168 V (±5% tolerance at IZT = 8 mA); enables precise clamping in 150–170 V DC rails |
| Power Dissipation | 5 W @ TL = 25°C; derates linearly above 25°C (40 mW/°C), supporting continuous regulation in thermally managed designs |
| Zener Impedance | 25 Ω max @ IZT = 8 mA; ensures low dynamic resistance for stable output under load transients |
| Surge Current | 350 A peak @ 8.3 ms pulse; provides robust transient overvoltage suppression without failure |
| Leakage Current | 0.5 mA max @ VR = 122 V; guarantees minimal standby power loss in high-impedance bias networks |
| Forward Voltage | 1.2 V max @ IF = 1.0 A; allows reliable anode-cathode conduction during fault or reverse-bias recovery |
| ESD Rating | Class 3 (>16 kV HBM); protects against handling-induced electrostatic discharge during assembly |
Pinout & Package
Package: Axial-lead Surmetic 40 plastic case (Case 017AA), void-free transfer-molded thermosetting material, corrosion-resistant finish, cathode indicated by color band. Lead temperature limit: 260°C for 10 seconds at 1/16″ from case.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode | Forward conduction terminal / low-side connection | Connected to ground or lower-potential node; carries full forward current (IF ≤ 1.0 A) and reverse leakage (IR ≤ 0.5 mA) |
| Cathode | Zener regulation terminal / high-side connection | Connected to regulated rail; sustains reverse breakdown at 160 V nominal and absorbs 5 W continuously or 180 W surges |
Key Features
| Feature | Design Value |
|---|---|
| High-Voltage Zener Range | Supports 152–168 V regulation - one of few 5 W Zeners rated above 150 V for industrial HV supply stabilization |
| Surge Robustness | Rated for 350 A non-repetitive surge at 8.3 ms - exceeds IEC 61000-4-5 Level 4 requirements for AC line protection |
| Pb-Free Construction | G-suffix indicates RoHS-compliant, lead-free termination - compatible with modern reflow and hand-soldering processes |
| Tight Parameter Control | Guaranteed limits on six electrical parameters including VZ, ZZT, IZK, ZZK, IR, and VF - reduces binning and calibration effort |
Applications
| Industrial HV Power Supply Regulation | Telecom Line Surge Protection |
|---|---|
Use Scenario: Stabilizing unregulated 180 V DC bus derived from rectified AC mains in motor drive control modules. IC Role / Device Role / Timing Role: Zener diode acting as shunt voltage regulator and overvoltage clamp. Use Value: Maintains ±2% output stability across 1–8 mA load range while absorbing 5 W continuously and surviving 350 A lightning-induced surges. | Use Scenario: Protecting analog interface circuitry on telecom line cards exposed to induced surges from nearby power lines. IC Role / Device Role / Timing Role: Primary overvoltage clamp on -48 V DC feed lines before downstream DC/DC converters. Use Value: Clamps transients to ≤168 V within nanoseconds, limiting energy delivered to sensitive ICs and meeting GR-1089-CORE surge immunity requirements. |
| Test Equipment Reference Voltage | Automotive ECU Overvoltage Clamp |
Use Scenario: Providing a stable 160 V reference for calibration circuits in portable HV insulation testers. IC Role / Device Role / Timing Role: Precision voltage reference element in feedback loop of programmable HV source. Use Value: Delivers <0.5% long-term drift due to oxide-passivated junction and tight ±5% initial tolerance - eliminates need for post-calibration trimming. | Use Scenario: Clamping battery-supplied 24 V system nodes during load-dump events (ISO 7637-2 Pulse 5a). IC Role / Device Role / Timing Role: Secondary overvoltage suppressor parallel to TVS diodes in 24 V automotive ECUs. Use Value: Handles 180 W surge energy (8.3 ms) without degradation, complementing fast-response TVS devices with higher energy absorption capacity. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar Zener voltage regulation applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| 1N5384B | Same electrical specs and package; differs only in packaging format (bulk vs. tape-and-reel) | No functional difference; identical use in PCB assembly and regulation circuits | Select 1N5384BRL for automated SMT placement; choose 1N5384B for manual prototyping or low-volume hand soldering |
| SMCJ160A | TVS diode (not Zener); 160 V standoff, 200 W peak power, unidirectional, DO-214AB package | Designed for fast transient suppression (ns response), not precision DC regulation | Use SMCJ160A where surge speed matters more than regulation accuracy; retain 1N5384BRL where stable DC reference or continuous power dissipation is required |
Compared with 1N5384B (bulk version), 1N5384BRL offers identical electrical performance but optimized for pick-and-place manufacturing; versus SMCJ160A, it trades faster transient response for superior DC regulation stability and higher continuous power handling (5 W vs. 1 W average).
Availability
1N5384BRL is available at Aetrix Electronics and suitable for industrial HV power supplies, telecom surge protection circuits, test equipment reference designs, and automotive load-dump clamping requiring stable component supply and long-lifecycle support.
Supply support for 1N5384BRL includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
onsemi (formerly ON Semiconductor) is a global semiconductor supplier delivering energy-efficient, intelligent power and sensing solutions for automotive, industrial, cloud, medical, and IoT applications.
The 1N53 Series belongs to onsemi's legacy high-power Zener portfolio, engineered specifically for ruggedized voltage regulation and transient suppression in harsh-environment power systems where reliability and parameter consistency are critical.
FAQ
What is the nominal zener voltage and tolerance of the 1N5384BRL?
The 1N5384BRL has a nominal zener voltage of 160 V with a guaranteed tolerance of ±5%, corresponding to a minimum of 152 V and maximum of 168 V when tested at IZT = 8 mA. This tolerance is defined per JEDEC standards and applies strictly to the B-suffix variant. The 1N5384BRL maintains this specification across its qualified operating temperature range of −65°C to +150°C (DC) or +200°C (pulsed).
How does the 1N5384BRL handle surge conditions, and what is its peak surge rating?
The 1N5384BRL is rated for a peak non-repetitive surge current of 350 A at an 8.3 ms pulse width, corresponding to 180 W peak power. This rating is validated per onsemi's test methodology using square-wave pulses and accounts for thermal limits of the Surmetic 40 package. The 1N5384BRL sustains this surge without parametric shift or catastrophic failure when mounted with 3/8″ lead length and ambient conditions per datasheet Note 4.
What is the forward voltage specification for the 1N5384BRL, and under what conditions is it measured?
The 1N5384BRL has a maximum forward voltage (VF) of 1.2 V when tested at a forward current (IF) of 1.0 A and ambient temperature TA = 25°C. This value reflects the diode's anode-to-cathode conduction drop during fault conditions or reverse-bias recovery. The 1N5384BRL's VF remains stable across its operating temperature range and is guaranteed for all units in the production lot per onsemi's six-parameter testing protocol.
Can the 1N5384BRL be used in surface-mount designs, or is it limited to through-hole mounting?
The 1N5384BRL is exclusively an axial-lead through-hole device in Surmetic 40 (Case 017AA) plastic package and is not suitable for surface-mount assembly. Its mechanical outline specifies 1.000–1.250 inch lead length and 0.130–0.145 inch body diameter, requiring drilled PCB pads and wave or hand soldering. No SMD variant of the 1N5384BRL exists; alternative packages like DO-214AB (e.g., SMCJ160A) would be required for SMT implementation.
What thermal resistance values apply to the 1N5384BRL, and how do they affect power derating?
The 1N5384BRL has a junction-to-lead thermal resistance (θJL) of 25 °C/W when lead length is 3/8 inch. Power must be derated linearly above 25°C ambient at 40 mW/°C, meaning usable power drops to 4.0 W at 50°C case temperature. This derating is mandatory to maintain junction temperature ≤150°C under DC conditions. The 1N5384BRL's thermal performance is validated per Figure 1 and Figure 4 in the official onsemi datasheet Rev. 19.
1N5384BRL Specifications
- Product attributes
- Attribute value
- Manufacturer:
- onsemi
- Series:
- -
- Package/Case:
- T-18, Axial
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Voltage - Zener (Nom) (Vz):
- 160 V
- Tolerance:
- ±5%
- Power - Max:
- 5 W
- Impedance (Max) (Zzt):
- 350 Ohms
- Current - Reverse Leakage @ Vr:
- 500 nA @ 122 V
- Voltage - Forward (Vf) (Max) @ If:
- 1.2 V @ 1 A
- Operating Temperature:
- -65°C ~ 200°C
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- Axial
1N5384BRL FAQ
1.How can I place an order for 1N5384BRL through Aetrix?
Please submit a Request for Quotation (RFQ) for 1N5384BRL on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for 1N5384BRL reliable?
The price and inventory of 1N5384BRL are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N5384BRL is usually 5 days.
3.What payment methods are accepted for 1N5384BRL?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N5384BRL transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for 1N5384BRL?
1N5384BRL orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your 1N5384BRL order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for 1N5384BRL?
For technical support, including 1N5384BRL datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N5384BRL requirements.
6.How does Aetrix verify that 1N5384BRL is sourced from the original manufacturer or authorized distributors?
All 1N5384BRL products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N5384BRL meets industry standards.
7.What is the process for return or replacement of 1N5384BRL?
All 1N5384BRL units undergo pre-shipment inspection (PSI). If there is an issue with 1N5384BRL, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The 1N5384BRL part is unused and in its original packaging.
Return procedure for 1N5384BRL:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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