onsemi 1N5921BRLG
- Part No.:
- 1N5921BRLG
- Manufacturer:
- onsemi
- Category:
- Single Zener Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
1N5921BRLG.pdf
- Description:
- DIODE ZENER 6.8V 3W AXIAL
- Quantity:
- Payment:

- Shipping:

Inventory:10,463
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Product details
Overview
1N5921BRLG from onsemi is a 3 W, 6.8 V ±5% Zener diode in DO-41 (Case 59) axial package, rated for 220 mA maximum DC zener current, 55.1 Ω zener impedance at 5.2 mA test current, and 5.2 μA reverse leakage at 5 V. It delivers precision voltage regulation in low-power analog reference and overvoltage protection circuits.
For engineers reviewing the 1N5921BRLG datasheet, pinout, applications, or equivalent options, key selection criteria include its 6.8 V nominal zener voltage, 3 W steady-state power rating at 75°C lead temperature, DO-41 mechanical compatibility, and Class 3 ESD robustness (>16 kV HBM).
Technical Context
This device operates as a silicon-oxide passivated junction Zener regulator with tight ±5% tolerance and guaranteed limits on six electrical parameters including VZ, IZT, ZZT, IZK, ZZK, and IR. Its thermal design relies on lead-to-ambient conduction, with derating starting at 75°C for 3 W operation and 50°C for 1 W ambient-rated dissipation.
The 1N5921BRLG supports surge handling up to 98 W for 1 ms and maintains stable regulation across −65°C to +200°C operating and storage temperature range. Its cathode band polarity marking and Pb-free Surmetic 30 plastic package meet industrial environmental and RoHS compliance requirements.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| Nominal Zener Voltage | 6.8 V - precise reference voltage at 5.2 mA test current, ±5% tolerance ensures predictable clamping in feedback loops. |
| Max Steady-State Power | 3 W @ TL = 75°C - enables robust regulation in thermally constrained PCB layouts with 3/8″ lead length. |
| Zener Impedance | 55.1 Ω @ IZT = 5.2 mA - low dynamic resistance improves regulation accuracy under varying load currents. |
| Reverse Leakage | 5.2 μA @ VR = 5 V - minimal standby current preserves efficiency in battery-backed or low-power monitoring circuits. |
| Surge Rating | 98 W @ 1 ms - withstands transient overvoltage events without degradation, critical for input-stage protection. |
| ESD Rating | Class 3 (>16 kV HBM) - high electrostatic immunity simplifies handling and integration into unshielded industrial environments. |
| Operating Temp Range | −65°C to +200°C - supports deployment in automotive engine compartments, industrial sensors, and aerospace subsystems. |
Pinout & Package
Package: DO-41 (Case 59), axial-lead, transfer-molded plastic housing with corrosion-resistant leads and cathode polarity band. Lead temperature limit: 260°C for 10 seconds at 1/16″ from case.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Cathode (banded end) | Zener breakdown terminal | Connected to regulated output node; reverse-biased operation requires cathode at higher potential than anode. |
| Anode | Reference/ground return | Serves as current sink path to ground or lower-potential rail; defines zener conduction direction and polarity. |
Key Features
| Feature | Design Value |
|---|---|
| ±5% Zener voltage tolerance | Guarantees tight regulation window without post-production trimming, reducing BOM count in precision analog designs. |
| 3 W power rating in DO-41 footprint | Delivers 3× the power of standard 1 W Zeners in identical axial package, enabling higher-current shunt regulation without layout change. |
| Class 3 ESD protection | Eliminates need for external ESD suppression in front-end protection stages, lowering component count and board area. |
| Surmetic 30 passivation | Ensures long-term stability and moisture resistance in humid or chemically aggressive environments per MIL-STD-750. |
| Pb-free (RoHS-compliant) construction | Meets global environmental directives without performance trade-offs; compatible with standard SnPb and lead-free reflow profiles. |
Applications
| Industrial Power Supply Reference | Automotive Sensor Biasing |
|---|---|
|
Use Scenario: Providing stable 6.8 V reference for op-amp comparators and ADC voltage dividers in 24 V industrial PLC I/O modules. IC Role / Device Role / Timing Role: Shunt voltage reference establishing accurate threshold for overvoltage detection and analog signal conditioning. Use Value: ±5% tolerance and 55.1 Ω impedance ensure <±15 mV drift across 0–100 mA load variation, maintaining measurement integrity. |
Use Scenario: Biasing pressure and temperature sensor bridges in engine control units exposed to −40°C to +150°C ambient. IC Role / Device Role / Timing Role: Precision voltage clamp regulating excitation voltage for Wheatstone bridge sensors. Use Value: −65°C to +200°C operating range and 5.2 μA leakage at 5 V prevent sensor offset drift and false fault triggers. |
| Consumer Electronics Overvoltage Protection | Telecom Line Interface Clamping |
|
Use Scenario: Protecting USB-C PD controller ICs from 12 V rail transients during hot-plug events in portable docking stations. IC Role / Device Role / Timing Role: Fast-acting shunt clamp absorbing 98 W surges for 1 ms to prevent controller latch-up or damage. Use Value: 98 W surge rating and Class 3 ESD immunity eliminate need for TVS diodes in cost-sensitive consumer designs. |
Use Scenario: Regulating bias voltage for line-driver amplifiers in DSL modem front-ends subjected to lightning-induced surges. IC Role / Device Role / Timing Role: Stable DC reference source maintaining amplifier gain accuracy despite AC line noise coupling. Use Value: Low 55.1 Ω impedance minimizes voltage sag under 20 mA dynamic load, preserving SNR in broadband signal paths. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar Zener regulation applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| 1N5921BRL | Same electrical specs and DO-41 package; lacks Pb-free "G" suffix - contains lead per legacy RoHS exemption. | Acceptable where RoHS compliance is not mandated; unsuitable for EU/China export or medical-grade assemblies. | Select 1N5921BRL only if Pb-free certification is unnecessary and legacy inventory reuse is prioritized. |
| MMBZ5231B | SOT-23 surface-mount package; 6.2 V nominal, ±5%, 200 mW rating - 15× lower power, 1/15th footprint. | Used in space-constrained digital logic clamping; cannot replace 1N5921BRLG in 3 W analog regulation roles. | Choose MMBZ5231B only for low-power, high-density PCBs where thermal mass and surge capability are secondary. |
Compared with 1N5921BRL and MMBZ5231B, the 1N5921BRLG uniquely combines 3 W power handling, axial DO-41 mechanical compatibility, and full RoHS compliance - making it the sole option for industrial-grade shunt regulation requiring all three attributes.
Availability
1N5921BRLG is available at Aetrix Electronics and suitable for industrial power supply reference, automotive sensor biasing, consumer overvoltage protection, and telecom line interface clamping requiring stable component supply and long-lifecycle support.
Supply support for 1N5921BRLG includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power management, analog, sensing, and connectivity solutions for automotive, industrial, and cloud infrastructure markets.
The 1N5921BRLG belongs to the 1N5913B Series of 3 W Zener regulators designed for high-reliability voltage reference and overvoltage protection in harsh-environment applications demanding wide temperature range and surge resilience.
FAQ
What is the nominal zener voltage and tolerance of the 1N5921BRLG?
The 1N5921BRLG has a nominal zener voltage of 6.8 V with a guaranteed tolerance of ±5%, measured at 5.2 mA test current and 30°C lead temperature. This means the actual VZ falls between 6.46 V and 7.14 V under specified test conditions, ensuring predictable clamping behavior in circuit design.
Can the 1N5921BRLG be used in place of a 1 W Zener diode in the same DO-41 footprint?
Yes, the 1N5921BRLG fits the standard DO-41 outline and provides 3 W steady-state power dissipation - triple that of typical 1 W Zeners - while occupying identical board space. However, thermal management must account for higher power: derating begins at 75°C lead temperature, not 50°C.
What is the maximum reverse leakage current for the 1N5921BRLG and at what voltage is it specified?
The 1N5921BRLG exhibits a maximum reverse leakage current of 5.2 μA at VR = 5 V, as specified in the Electrical Characteristics table. This low leakage supports energy-efficient operation in always-on monitoring circuits and extends battery life in portable equipment using the 1N5921BRLG as a reference.
Does the 1N5921BRLG have ESD protection, and if so, what level is guaranteed?
Yes, the 1N5921BRLG is rated for Class 3 ESD protection per Human Body Model (HBM), exceeding 16 kV. This high immunity level is inherent to its silicon-oxide passivated junction structure and eliminates the need for additional ESD components in many front-end protection schemes.
What packaging options are available for the 1N5921BRLG, and how does "RLG" suffix decode?
The "RLG" suffix indicates tape-and-reel packaging (6000 units per reel) with Pb-free construction. "R" denotes tape-and-reel, "L" confirms axial-lead format, and "G" certifies RoHS-compliant, lead-free materials - distinguishing it from the box-packaged 1N5921BG or leaded 1N5921BRL variants.
1N5921BRLG Specifications
- Product attributes
- Attribute value
- Manufacturer:
- onsemi
- Series:
- -
- Package/Case:
- DO-204AL, DO-41, Axial
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Voltage - Zener (Nom) (Vz):
- 6.8 V
- Tolerance:
- ±5%
- Power - Max:
- 3 W
- Impedance (Max) (Zzt):
- 2.5 Ohms
- Current - Reverse Leakage @ Vr:
- 5 µA @ 5.2 V
- Voltage - Forward (Vf) (Max) @ If:
- 1.5 V @ 200 mA
- Operating Temperature:
- -65°C ~ 200°C
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- Axial
1N5921BRLG FAQ
1.How can I place an order for 1N5921BRLG through Aetrix?
Please submit a Request for Quotation (RFQ) for 1N5921BRLG on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for 1N5921BRLG reliable?
The price and inventory of 1N5921BRLG are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N5921BRLG is usually 5 days.
3.What payment methods are accepted for 1N5921BRLG?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N5921BRLG transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for 1N5921BRLG?
1N5921BRLG orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your 1N5921BRLG order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for 1N5921BRLG?
For technical support, including 1N5921BRLG datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N5921BRLG requirements.
6.How does Aetrix verify that 1N5921BRLG is sourced from the original manufacturer or authorized distributors?
All 1N5921BRLG products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N5921BRLG meets industry standards.
7.What is the process for return or replacement of 1N5921BRLG?
All 1N5921BRLG units undergo pre-shipment inspection (PSI). If there is an issue with 1N5921BRLG, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The 1N5921BRLG part is unused and in its original packaging.
Return procedure for 1N5921BRLG:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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