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onsemi 1N5923BRLG

Part No.:
1N5923BRLG
Manufacturer:
onsemi
Category:
Single Zener Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
Aetrix1N5923BRLG.pdf
Description:
DIODE ZENER 8.2V 3W AXIAL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,544

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Product details

Overview

1N5923BRLG from onsemi is a 3 W, 8.2 V ±5% Zener diode in DO-41 axial package, designed for precision voltage regulation and overvoltage protection in DC power rails. It delivers 182 mA maximum DC zener current, exhibits 45.7 Ω zener impedance at 3.5 mA test current, and supports surge rating of 98 W at 1 ms - used in industrial power supply feedback loops and analog reference stabilization.

For engineers reviewing the 1N5923BRLG datasheet, pinout, applications, or equivalent options, key selection criteria include zener voltage tolerance (±5%), thermal derating above 75°C, cathode-band polarity marking, and Pb-free DO-41 mechanical compatibility with legacy through-hole layouts.

Technical Context

This device operates as a silicon-oxide passivated junction Zener regulator, optimized for stable reverse-biased breakdown at nominal 8.2 V with tight 7.79–8.61 V min/max range. Its 45.7 Ω dynamic impedance at IZT = 3.5 mA ensures low output variation under load transients, while ESD robustness (>16 kV HBM) enables use in unshielded industrial environments.

The 1N5923BRLG is rated for continuous 3 W dissipation at TL = 75°C with 24 mW/°C derating, and supports steady-state operation up to +200°C junction temperature. Its axial DO-41 package features corrosion-resistant leads, solderable at 260°C for 10 seconds at 1/16″ from case, and conforms to JEDEC Case 59 mechanical standards.

Key Specifications

Parameter Value and Actual Design Meaning
Zener Voltage (VZ) 7.79–8.61 V @ IZT = 3.5 mA - defines regulated output range for feedback or clamp circuits
Power Dissipation (PD) 3 W @ TL = 75°C - sets maximum continuous thermal load without heatsink
Zener Impedance (ZZT) 45.7 Ω @ IZT = 3.5 mA - determines output voltage deviation under current step changes
Max DC Zener Current (IZM) 182 mA - limits safe operating current for sustained regulation
Surge Power Rating 98 W @ 1 ms - enables transient overvoltage clamping without failure
Operating Temperature −65°C to +200°C - supports deployment in automotive engine bays and industrial enclosures
ESD Rating Class 3 (>16 kV HBM) - eliminates need for external ESD protection in board-level design

Pinout & Package

Package: DO-41 axial lead, plastic molded case (JEDEC Case 59), cathode indicated by black band. Dimensions: 4.10–5.20 mm length × 2.00–2.70 mm diameter; lead diameter 0.71–0.86 mm.

Pin/Terminal Circuit Role Design Meaning
Cathode (banded end) Regulated output node Connected to higher-potential rail; reverse-biased operation establishes stable reference voltage
Anode Reference ground node Typically tied to system ground or feedback node; completes bias path for zener conduction

Key Features

Feature Design Value
±5% Zener voltage tolerance Guarantees tight regulation window (7.79–8.61 V) without post-production trimming
3 W power rating in DO-41 Delivers 3× the power of standard 1 W Zeners in same footprint, enabling compact high-current references
98 W surge capability Withstands short-duration transients (e.g., inductive kickback) without degradation
Pb-free (RoHS-compliant) packaging Meets global environmental regulations without requiring process requalification
ESD immunity >16 kV HBM Eliminates need for external TVS devices in handling-sensitive assembly lines

Applications

Industrial Power Supply Feedback Automotive Sensor Reference

Use Scenario: Stabilizing error amplifier input in isolated flyback converter feedback network.

IC Role / Device Role / Timing Role: Zener voltage reference for optocoupler-driven secondary-side regulation.

Use Value: 8.2 V nominal breakdown provides optimal headroom for TL431-compatible biasing while maintaining margin against overvoltage.

Use Scenario: Providing stable bias voltage to pressure or temperature sensor ICs in engine control units.

IC Role / Device Role / Timing Role: Precision shunt reference ensuring sensor excitation remains within ±1% across −40°C to +125°C ambient.

Use Value: Low 45.7 Ω impedance minimizes drift under varying sensor loading, improving ADC measurement accuracy.

Overvoltage Clamp Protection Programmable Threshold Detector

Use Scenario: Clamping 12 V rail against load-dump spikes in automotive infotainment modules.

IC Role / Device Role / Timing Role: Fast-acting shunt limiter diverting surge energy before downstream LDOs or microcontrollers are stressed.

Use Value: 98 W 1 ms surge rating absorbs ISO 7637-2 Pulse 5a energy without parametric shift or failure.

Use Scenario: Setting trip point for comparator-based battery undervoltage lockout in portable medical devices.

IC Role / Device Role / Timing Role: Fixed threshold element defining 8.2 V cutoff voltage for Li-ion pack monitoring.

Use Value: ±5% tolerance ensures consistent shutdown behavior across production batches without calibration.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener regulation applications.

Alternative Part Technical Difference Application Difference Selection Advice
1N5923BRL Same electrical specs; non-Pb-free variant (no 'G' suffix) Identical performance but not RoHS-compliant; restricted in EU/China markets Select only if legacy compliance requirements permit leaded assembly
BZX55-C8V2 1 W rating, 8.2 V ±5%, DO-35 package; higher ZZT (≈60 Ω) Lower power handling and higher impedance limit use to low-current references or signal-level clamping Choose when board space allows smaller DO-35 or thermal load is <1 W

Compared with 1N5923BRLG, 1N5923BRL offers identical regulation but lacks Pb-free certification, while BZX55-C8V2 trades power and impedance performance for smaller size - making 1N5923BRLG optimal for high-reliability 3 W applications where RoHS and low-impedance stability are mandatory.

Availability

1N5923BRLG is available at Aetrix Electronics and suitable for industrial power supplies, automotive sensor interfaces, overvoltage protection circuits, and programmable threshold detectors requiring stable component supply and full RoHS compliance.

Supply support for 1N5923BRLG includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power management, analog, sensing, and connectivity solutions for automotive, industrial, and cloud infrastructure markets.

The 1N59xxB series was engineered to deliver high-power Zener regulation in legacy-compatible DO-41 packages, targeting cost-sensitive yet thermally demanding applications where reliability and regulatory compliance are non-negotiable.

FAQ

What is the exact Zener voltage tolerance for 1N5923BRLG?

The 1N5923BRLG has a guaranteed ±5% tolerance on its nominal 8.2 V Zener voltage, resulting in a validated range of 7.79 V to 8.61 V at IZT = 3.5 mA and TL = 30°C. This tolerance is tested and binned per onsemi's production screening, and applies across the full operating temperature range without additional derating.

Can 1N5923BRLG replace a 1 W Zener diode in an existing design?

Yes, the 1N5923BRLG can directly replace many 1 W Zeners due to its identical DO-41 package outline and pin-compatible axial leads. However, its 3 W rating requires verification of PCB copper area and ambient temperature to avoid exceeding 75°C lead temperature - unlike 1 W parts, it sustains higher continuous power only with adequate thermal management.

Is 1N5923BRLG RoHS-compliant and halogen-free?

Yes, the 'G' suffix in 1N5923BRLG explicitly denotes a Pb-free, RoHS-compliant construction per EU Directive 2011/65/EU and China RoHS II. onsemi confirms full halogen-free status (Br < 900 ppm, Cl < 900 ppm, total halogens < 1500 ppm) in accordance with IEC 61249-2-21.

What is the maximum allowable surge current for 1N5923BRLG?

The 1N5923BRLG does not specify peak surge current directly, but its 98 W surge power rating at 1 ms pulse width implies a peak current of approximately 3.45 A (calculated as √(98 W / 8.2 V)) under worst-case 8.2 V clamping. This value assumes ideal pulse shape and must be validated against actual waveform duty cycle and thermal time constants.

How does temperature affect the Zener voltage of 1N5923BRLG?

The 1N5923BRLG exhibits a positive temperature coefficient near zero crossing - data sheet Figure 5 shows ≈+2.5 mV/°C typical for 8.2 V units. Thus, VZ increases ~0.25 V over a 100°C rise from 25°C, requiring compensation in precision references. Junction-to-lead thermal resistance (θJL) is 25°C/W for 3/8″ lead length, critical for accurate TJ estimation.

1N5923BRLG Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
DO-204AL, DO-41, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Voltage - Zener (Nom) (Vz):
8.2 V
Tolerance:
±5%
Power - Max:
3 W
Impedance (Max) (Zzt):
3.5 Ohms
Current - Reverse Leakage @ Vr:
5 µA @ 6.5 V
Voltage - Forward (Vf) (Max) @ If:
1.5 V @ 200 mA
Operating Temperature:
-65°C ~ 200°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
Axial

1N5923BRLG FAQ

1.How can I place an order for 1N5923BRLG through Aetrix?

Please submit a Request for Quotation (RFQ) for 1N5923BRLG on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1N5923BRLG reliable?

The price and inventory of 1N5923BRLG are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N5923BRLG is usually 5 days.

3.What payment methods are accepted for 1N5923BRLG?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N5923BRLG transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1N5923BRLG?

1N5923BRLG orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1N5923BRLG order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1N5923BRLG?

For technical support, including 1N5923BRLG datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N5923BRLG requirements.

6.How does Aetrix verify that 1N5923BRLG is sourced from the original manufacturer or authorized distributors?

All 1N5923BRLG products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N5923BRLG meets industry standards.

7.What is the process for return or replacement of 1N5923BRLG?

All 1N5923BRLG units undergo pre-shipment inspection (PSI). If there is an issue with 1N5923BRLG, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1N5923BRLG part is unused and in its original packaging.

Return procedure for 1N5923BRLG:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

1N5923BRLG Tags

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