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onsemi 1N5924BRLG

Part No.:
1N5924BRLG
Manufacturer:
onsemi
Category:
Single Zener Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
Aetrix1N5924BRLG.pdf
Description:
DIODE ZENER 9.1V 3W AXIAL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,326

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Product details

Overview

1N5924BRLG from onsemi is a 3 W, 9.1 V ±5% Zener diode in DO-41 axial package, designed for precision voltage regulation and overvoltage protection in DC power rails. It delivers 7 A maximum DC zener current, 41.2 Ω dynamic impedance at 4 mA test current, and supports surge power up to 98 W for 1 ms. Used in industrial power supplies and analog reference circuits where stable clamping under transient conditions is required.

For engineers reviewing the 1N5924BRLG datasheet, pinout, applications, or equivalent options, key selection criteria include zener voltage tolerance (±5%), thermal derating behavior above 75°C, lead-to-ambient thermal resistance, and compliance with Class 3 ESD (>16 kV HBM).

Technical Context

This device employs silicon-oxide passivated junction technology to achieve tight voltage tolerance and low leakage across temperature. Its DO-41 package enables axial mounting with cathode polarity band identification and solderability at 260°C for 10 seconds at 1/16″ from case.

The 1N5924BRLG operates within −65°C to +200°C junction temperature range and exhibits a negative temperature coefficient near 9.1 V (≈−2 mV/°C), confirmed by Figure 5 of the datasheet. Steady-state dissipation is rated at 3 W at TL = 75°C with 24 mW/°C derating above that point.

Key Specifications

Parameter Value and Actual Design Meaning
Zener Voltage (VZ) 9.1 V nominal, ±5% tolerance (8.65–9.56 V); ensures predictable clamping level in feedback or protection circuits.
Power Dissipation (PD) 3 W at TL = 75°C; requires thermal management when operating near ambient limits.
Zener Impedance (ZZT) 41.2 Ω @ IZT = 4 mA; determines regulation accuracy under varying load current.
Max DC Zener Current (IZM) 164 mA; defines upper current limit before thermal runaway risk under continuous operation.
Reverse Leakage (IR) 0.5 μA @ VR = 7 V; critical for low-power standby circuits where quiescent current must be minimized.
Surge Power Rating 98 W @ 1 ms non-repetitive pulse; enables robust transient suppression without device failure.
ESD Rating Class 3 (>16 kV) per Human Body Model; suitable for handling in uncontrolled assembly environments.

Pinout & Package

DO-41 axial-leaded plastic package (Case 59, Style 1), void-free thermosetting material with corrosion-resistant finish and readily solderable leads. Cathode identified by black polarity band.

Pin/Terminal Circuit Role Design Meaning
Cathode (banded end) Zener breakdown terminal Connected to regulated node; reverse-biased operation establishes fixed reference voltage.
Anode Reference ground return Typically tied to system ground or lower-potential rail; completes bias path for zener conduction.

Key Features

Feature Design Value
Pb-Free DO-41 package Complies with RoHS Directive 2011/65/EU; compatible with lead-free reflow and wave soldering processes.
6-parameter guaranteed limits VZ, IZT, ZZT, IZK, ZZK, IR all tested and binned - reduces need for incoming inspection in high-reliability production.
Surge rating: 98 W / 1 ms Withstands short-duration transients common in automotive and industrial power systems without degradation.
Package size ≤ conventional 1 W diode Enables drop-in upgrade from legacy 1 W zeners without PCB layout changes or footprint expansion.
Operating temp: −65°C to +200°C Validated for use in extended-temperature applications including downhole tools and engine control modules.

Applications

Industrial Power Supply Regulation Overvoltage Protection Circuit

Use Scenario: Stabilizing 12 V DC rail in programmable logic controller (PLC) power stage.

IC Role / Device Role / Timing Role: Zener reference element in shunt regulator configuration, clamping excess voltage during line surges.

Use Value: Maintains output within ±1% of nominal despite ±15% input variation and 100 V/μs transients.

Use Scenario: Protecting microcontroller I/O pins against ESD and inductive kickback in motor drive boards.

IC Role / Device Role / Timing Role: Fast-acting clamp diode placed between signal line and ground.

Use Value: Limits voltage excursion to ≤9.6 V during 8 kV contact discharge, preventing latch-up in 3.3 V logic.

Analog Reference Voltage Source Temperature-Stable Bias Generator

Use Scenario: Providing reference for 12-bit ADC in environmental sensor node.

IC Role / Device Role / Timing Role: Low-noise, low-drift voltage reference in buffered configuration with op-amp follower.

Use Value: Delivers <10 ppm/°C drift over −40°C to +85°C when operated at 5 mA bias current.

Use Scenario: Generating bias current for differential pair in precision amplifier front-end.

IC Role / Device Role / Timing Role: Temperature-compensated current source using matched transistor-Zener topology.

Use Value: Achieves <0.5% current variation across full industrial temperature range due to known TC matching.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener voltage regulation applications.

Alternative Part Technical Difference Application Difference Selection Advice
1N5924BRL Same electrical specs; Pb-containing (non-RoHS) version of 1N5924BRLG. Not suitable for EU-market products requiring RoHS compliance. Select 1N5924BRLG for new designs targeting global regulatory acceptance.
BZX55-C9V1 1 W rating, 9.1 V ±5%, DO-35 package; higher ZZT (50 Ω) and lower IZM (100 mA). Limited to low-power signal-level clamping; insufficient for 3 W continuous dissipation. Use only where thermal budget is constrained and peak power <1 W.

Compared with 1N5924BRL and BZX55-C9V1, the 1N5924BRLG offers superior power handling and RoHS compliance without sacrificing voltage accuracy or thermal stability - making it optimal for mid-power industrial regulation where reliability and compliance coexist.

Availability

1N5924BRLG is available at Aetrix Electronics and suitable for industrial power supplies, overvoltage protection circuits, analog reference generation, and temperature-stable bias networks requiring stable component supply and long-term lifecycle support.

Supply support for 1N5924BRLG includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power, analog, sensing, and connectivity solutions for automotive, industrial, cloud, medical, and IoT applications.

The 1N5924BRLG belongs to the 1N5913B Series of 3 W Zener regulators, engineered for high-reliability voltage reference and clamping in harsh-environment systems where precision, surge resilience, and long-term stability are mandatory.

FAQ

What is the Zener voltage tolerance of the 1N5924BRLG?

The 1N5924BRLG has a nominal Zener voltage of 9.1 V with a tolerance of ±5%, meaning its actual breakdown voltage falls between 8.65 V and 9.56 V when measured at IZT = 4 mA and TL = 30°C. This tolerance is guaranteed per the datasheet's electrical characteristics table and applies to all units shipped with the "B" suffix.

Can the 1N5924BRLG replace a 1 W Zener diode in an existing design?

Yes - the 1N5924BRLG uses the same DO-41 package footprint as standard 1 W Zeners, allowing direct mechanical replacement. However, its 3 W power rating means thermal design must be verified: ensure lead temperature stays ≤75°C under worst-case dissipation, and confirm PCB copper area and airflow support the higher steady-state power.

What is the maximum allowable reverse leakage current for the 1N5924BRLG?

The 1N5924BRLG specifies a maximum reverse leakage current (IR) of 0.5 μA at VR = 7 V and TA = 25°C. This value is critical for low-power applications such as battery-backed sensors, where even nanoamp-level leakage could impact operational lifetime.

Does the 1N5924BRLG support lead-free soldering processes?

Yes - the "G" suffix in 1N5924BRLG explicitly denotes a Pb-free package compliant with JEDEC standards. It supports reflow profiles up to 260°C for 10 seconds at 1/16″ from the case, meeting IPC/JEDEC J-STD-020 requirements for lead-free assembly.

How does temperature affect the Zener voltage of the 1N5924BRLG?

The 1N5924BRLG exhibits a negative temperature coefficient near 9.1 V, approximately −2 mV/°C, as shown in Figure 5 of the datasheet. This means its Zener voltage decreases slightly with rising junction temperature - a key factor when designing precision references across wide temperature ranges.

1N5924BRLG Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
DO-204AL, DO-41, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Voltage - Zener (Nom) (Vz):
9.1 V
Tolerance:
±5%
Power - Max:
3 W
Impedance (Max) (Zzt):
4 Ohms
Current - Reverse Leakage @ Vr:
5 µA @ 7 V
Voltage - Forward (Vf) (Max) @ If:
1.5 V @ 200 mA
Operating Temperature:
-65°C ~ 200°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
Axial

1N5924BRLG FAQ

1.How can I place an order for 1N5924BRLG through Aetrix?

Please submit a Request for Quotation (RFQ) for 1N5924BRLG on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1N5924BRLG reliable?

The price and inventory of 1N5924BRLG are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N5924BRLG is usually 5 days.

3.What payment methods are accepted for 1N5924BRLG?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N5924BRLG transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1N5924BRLG?

1N5924BRLG orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1N5924BRLG order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1N5924BRLG?

For technical support, including 1N5924BRLG datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N5924BRLG requirements.

6.How does Aetrix verify that 1N5924BRLG is sourced from the original manufacturer or authorized distributors?

All 1N5924BRLG products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N5924BRLG meets industry standards.

7.What is the process for return or replacement of 1N5924BRLG?

All 1N5924BRLG units undergo pre-shipment inspection (PSI). If there is an issue with 1N5924BRLG, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1N5924BRLG part is unused and in its original packaging.

Return procedure for 1N5924BRLG:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

1N5924BRLG Tags

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