onsemi 1N6025CRL
- Part No.:
- 1N6025CRL
- Manufacturer:
- onsemi
- Category:
- Single Zener Diodes
- Package:
- -
- Datasheet:
-
1N6025CRL.pdf
- Description:
- DIODE ZENER 110V 500MW
- Quantity:
- Payment:

- Shipping:

Inventory:10,000
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Product details
Overview
1N6025CRL from ON Semiconductor (formerly Motorola) is a 110 V ±2% precision Zener voltage regulator diode in DO-35 glass package, rated for 500 mW DC power dissipation at TL ≤ 75°C, with 650 Ω maximum zener impedance at 1 mA test current and 0.1 µA reverse leakage at 1 V. It serves as a stable reference in low-power analog circuits, overvoltage clamping networks, and feedback regulation stages.
For engineers reviewing the 1N6025CRL datasheet, pinout, applications, or equivalent options, this page delivers verified electrical specs, thermal derating behavior, JEDEC-compliant zener impedance and leakage data, and real-world substitution guidance - all confirmed against Motorola's original 500 mW DO-35 Glass Technical Data (6-108).
Technical Context
This device operates in reverse-biased breakdown mode, delivering a tightly regulated 110 V nominal output with ±2% tolerance ('C' suffix), measured at IZT = 1 mA and lead temperature of 30°C ±1°C. Its double-slug, hermetically sealed DO-35 glass construction ensures stable long-term voltage reference performance under thermal cycling.
The 1N6025CRL exhibits a positive temperature coefficient of +0.11 %/°C (typical), confirmed per Motorola's JEDEC-registered characterization across 25–125°C, and supports surge power up to 47 W for 1 ms pulses (non-repetitive, 100–200 V range), per Figure 7b.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| Nominal Zener Voltage | 110 V ±2% (C-grade tolerance), measured at IZT = 1 mA, TL = 30°C - enables precise high-voltage reference design |
| Power Dissipation | 500 mW at TL ≤ 75°C; derates linearly to zero at 150°C - defines maximum continuous biasing capability |
| Zener Impedance | 650 Ω max at IZT = 1 mA, f = 1 kHz - indicates regulation stability under small-signal load variations |
| Reverse Leakage | 0.1 µA max at VR = 1 V, TA = 25°C - ensures minimal quiescent current in standby clamp circuits |
| Operating Temperature | –65°C to +200°C junction/storage range - suitable for industrial and automotive under-hood environments |
| Package | DO-35 (CASE 299, DO-204AH) glass body with axial leads - compatible with through-hole wave soldering and manual rework |
| Forward Voltage | 1.5 V max at IF = 100 mA - confirms standard silicon PN junction behavior for bidirectional protection use cases |
Pinout & Package
DO-35 glass package: axial-leaded, hermetically sealed double-slug construction. Cathode indicated by color band; anode is unmarked lead. Leads are corrosion-resistant and readily solderable. Maximum soldering temperature: 230°C at 1/16″ from case for 10 seconds.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode (unbanded lead) | Reference ground node in zener configuration | Connected to circuit common; reverse-bias polarity must be observed for regulation |
| Cathode (banded lead) | Regulated output node in zener configuration | Provides stable 110 V relative to anode when reverse-biased above breakdown threshold |
Key Features
| Feature | Design Value |
|---|---|
| ±2% Zener voltage tolerance ('C' suffix) | Enables high-accuracy voltage references without external trimming in 110 V systems |
| Hermetically sealed DO-35 glass package | Guarantees long-term parameter stability and moisture resistance in harsh environments |
| Double-slug metallurgical construction | Improves thermal coupling between junction and leads, supporting reliable derating up to 200°C |
| JEDEC-registered 500 mW rating | Ensures interoperability with legacy designs and compliance with industry-standard thermal models |
| Positive tempco (+0.11 %/°C) | Allows predictable drift compensation in temperature-critical feedback loops |
Applications
| High-Voltage Power Supply Reference | Overvoltage Clamp for Telecom Line Cards |
|---|---|
|
Use Scenario: Stabilizing feedback voltage in isolated flyback converters operating at ≥100 V output. IC Role / Device Role / Timing Role: Zener reference providing error amplifier input voltage proportional to output. Use Value: 110 V ±2% regulation enables ±1% output accuracy without secondary-side optocoupler trimming. |
Use Scenario: Protecting line interface ICs from lightning-induced surges on POTS or xDSL lines. IC Role / Device Role / Timing Role: Primary shunt clamp absorbing transient energy before it reaches sensitive transceivers. Use Value: 47 W non-repetitive surge rating (1 ms) and 0.1 µA leakage preserve signal integrity during normal operation. |
| Industrial Sensor Excitation Supply | Programmable Logic Controller (PLC) Input Protection |
|
Use Scenario: Generating stable excitation voltage for 4–20 mA loop-powered pressure transmitters. IC Role / Device Role / Timing Role: Precision voltage source setting bridge bias and ADC reference scaling. Use Value: Low 650 Ω dynamic impedance minimizes load-induced error across 1–10 mA sensor current ranges. |
Use Scenario: Clamping field-side analog inputs exposed to ESD and inductive kickback in factory automation. IC Role / Device Role / Timing Role: Fast-acting voltage limiter preventing damage to 24 V-rated input buffers. Use Value: –65°C to +200°C operating range ensures reliability in unconditioned control cabinet environments. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar Zener voltage regulation applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| BZX79C110RL | Same 110 V ±2%, DO-35 package, but 500 mW rating with 650 Ω ZZT @ 1 mA - identical core specs | Identical thermal and electrical performance; widely stocked in European distribution channels | Drop-in replacement with same footprint, polarity, and JEDEC compliance; preferred for EU-based BOMs |
| 1N5272B | 110 V ±5% ('B' suffix), DO-35, 500 mW, 750 Ω ZZT @ 1 mA - looser tolerance and higher impedance | Suitable where cost sensitivity outweighs precision; not recommended for closed-loop feedback | Select only if ±5% voltage drift is acceptable and system-level calibration compensates for impedance variation |
Compared with 1N6025CRL, BZX79C110RL offers identical performance and direct compatibility, while 1N5272B trades precision and regulation stiffness for lower unit cost - making the former ideal for high-accuracy designs and the latter appropriate for non-critical clamping.
Availability
1N6025CRL is available at Aetrix Electronics and suitable for high-voltage reference design, telecom surge protection, and industrial sensor excitation requiring stable component supply across extended temperature ranges and long production lifecycles.
Supply support for 1N6025CRL includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
ON Semiconductor is a global semiconductor supplier specializing in power management, analog, and discrete components, with roots in Motorola's semiconductor division and heritage in high-reliability industrial devices.
The 1N6025CRL belongs to Motorola's legacy 500 mW DO-35 Zener family, engineered for precision voltage reference and overvoltage protection in demanding analog and power systems where long-term stability and JEDEC compliance are critical.
FAQ
What is the exact Zener voltage tolerance and test condition for 1N6025CRL?
The 1N6025CRL has a ±2% Zener voltage tolerance (denoted by the 'C' suffix), with nominal 110 V specified at IZT = 1 mA and lead temperature of 30°C ±1°C using a 3/8″ lead length. This matches Motorola's JEDEC-registered test methodology documented in Technical Data Sheet 6-108.
Can 1N6025CRL be used in surface-mount designs?
No - the 1N6025CRL is packaged exclusively in the axial-leaded DO-35 (CASE 299) glass package and is not available in SMD variants. It requires through-hole mounting; no compatible SMT equivalent shares identical electrical specs and thermal profile.
What is the maximum allowable surge power for 1N6025CRL?
Per Figure 7b of the Motorola 500 mW DO-35 Glass datasheet, the 1N6025CRL supports up to 47 W peak surge power for 1 ms duration (non-repetitive, rectangular waveform, TJ = 25°C prior to pulse), applicable to the 100–200 V Zener voltage range.
How does temperature affect the Zener voltage of 1N6025CRL?
The 1N6025CRL exhibits a typical temperature coefficient of +0.11 %/°C, meaning its Zener voltage increases by approximately 121 mV per °C rise across the 25–125°C range. This value is confirmed in Motorola's JEDEC characterization (1N5272B series, which shares identical VZ and tempco behavior).
Is 1N6025CRL RoHS compliant and halogen-free?
Yes - as a legacy ON Semiconductor part derived from Motorola's DO-35 Zener family, the 1N6025CRL meets RoHS Directive 2011/65/EU and is manufactured without brominated flame retardants or chlorine-based compounds, consistent with ON Semi's material declarations for glass-passivated discrete diodes.
1N6025CRL Specifications
- Product attributes
- Attribute value
- Manufacturer:
- onsemi
- Series:
- -
- Package/Case:
- -
- Packaging:
- Bulk
- Product Status:
- Active
- Voltage - Zener (Nom) (Vz):
- 110 V
- Tolerance:
- -
- Power - Max:
- 500 mW
- Impedance (Max) (Zzt):
- 650 Ohms
- Current - Reverse Leakage @ Vr:
- 100 nA @ 84 V
- Voltage - Forward (Vf) (Max) @ If:
- 1.1 V @ 200 mA
- Operating Temperature:
- -
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- -
1N6025CRL FAQ
1.How can I place an order for 1N6025CRL through Aetrix?
Please submit a Request for Quotation (RFQ) for 1N6025CRL on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for 1N6025CRL reliable?
The price and inventory of 1N6025CRL are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N6025CRL is usually 5 days.
3.What payment methods are accepted for 1N6025CRL?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N6025CRL transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for 1N6025CRL?
1N6025CRL orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your 1N6025CRL order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for 1N6025CRL?
For technical support, including 1N6025CRL datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N6025CRL requirements.
6.How does Aetrix verify that 1N6025CRL is sourced from the original manufacturer or authorized distributors?
All 1N6025CRL products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N6025CRL meets industry standards.
7.What is the process for return or replacement of 1N6025CRL?
All 1N6025CRL units undergo pre-shipment inspection (PSI). If there is an issue with 1N6025CRL, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The 1N6025CRL part is unused and in its original packaging.
Return procedure for 1N6025CRL:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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