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onsemi 1PMT5935BT1G

Part No.:
1PMT5935BT1G
Manufacturer:
onsemi
Category:
Single Zener Diodes
Package:
DO-216AA
Datasheet:
Aetrix1PMT5935BT1G.pdf
Description:
DIODE ZENER 27V 3.2W POWERMITE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,990

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Product details

Overview

1PMT5935BT1G from onsemi is a 3.2 W surface-mount Zener diode in the POWERMITE (DO-216AA) package, with nominal Zener voltage 27 V, test current 13.9 mA, dynamic impedance 23 Ω at IZT, and maximum leakage current 0.25 µA at 20.6 V reverse bias. It delivers stable voltage regulation in space-constrained portable power rails and ESD-sensitive signal lines.

For engineers reviewing the 1PMT5935BT1G datasheet, pinout, applications, or equivalent options, key selection criteria include its 27 V nominal breakdown, 3.2 W thermal-rated dissipation with cathode tab heatsinking, 1.1 mm profile, JEDEC DO-216AA compliance, and Class 3 HBM ESD rating (>16 kV).

Technical Context

The 1PMT5935BT1G operates as a two-terminal voltage reference device, conducting in reverse bias above its specified Zener breakdown threshold. Its thermal performance relies on direct cathode tab conduction to PCB copper, achieving 23 °C/W junction-to-cathode resistance when mounted per recommended pad layout.

It exhibits low dynamic impedance (23 Ω at 13.9 mA) and tight voltage tolerance (±5% around 27 V), enabling precise clamping in overvoltage protection circuits. The device maintains stable regulation across −55 °C to +150 °C operating temperature range with no external biasing required.

Key Specifications

ParameterValue and Actual Design Meaning
Zener Voltage (VZ)25.65–28.35 V at 13.9 mA - defines clamping threshold for 24 V system protection
Power Dissipation3.2 W at Ttab = 75 °C - requires thermal pad connection to PCB for full rating
Zener Impedance (ZZT)23 Ω at IZT = 13.9 mA - ensures minimal voltage shift under load transients
Leakage Current (IR)0.25 µA max at VR = 20.6 V - enables low-power standby regulation without loading source
ESD RatingHBM Class 3 (>16 kV) - protects downstream ICs in handheld interfaces without added TVS
Package HeightMax 1.1 mm - fits under stacked connectors and thin battery compartments
Thermal Resistance (RJcathode)23 °C/W - mandates cathode-side thermal pad for sustained 3.2 W operation

Pinout & Package

The 1PMT5935BT1G uses the POWERMITE (DO-216AA) surface-mount package: 1.90 × 1.96 × 1.00 mm, with full metallic bottom for solder wetting and integral cathode heat-sink tabs. Cathode is marked by polarity band.

Pin/TerminalCircuit RoleDesign Meaning
1 (Marked)CathodePrimary heat path; must be connected to thermal pad for rated 3.2 W dissipation
2AnodeReference node; connects to regulated rail or ground depending on clamp configuration

Key Features

FeatureDesign Value
Low-profile thermal package1.1 mm height with full-metal bottom eliminates flux entrapment and improves solder joint reliability
High ESD robustnessClass 3 HBM (>16 kV) allows direct placement on USB/UART lines without secondary protection
Tight voltage tolerance±5% Zener voltage spread (25.65–28.35 V) reduces binning needs in production calibration
Small footprint area8.45 mm² footprint saves >50% board space vs. SMA while matching thermal performance
Pb-free & RoHS compliantMeets IPC-J-STD-020 moisture sensitivity level 1 (MSL1) for standard reflow processing

Applications

USB Power Input ProtectionIndustrial Sensor Signal Conditioning

Use Scenario: Clamps 5 V USB input against 12 V hot-swap transients in portable medical monitors.

IC Role / Device Role / Timing Role: Two-terminal shunt regulator placed between VBUS and GND.

Use Value: 23 Ω ZZT limits clamped voltage to ≤28.35 V during 100 mA surge, protecting LDO and MCU inputs.

Use Scenario: Stabilizes 24 V supply rail feeding 4–20 mA loop transmitter in factory automation nodes.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on analog front-end power domain.

Use Value: 3.2 W rating sustains 27 V regulation during 120 ms brownout recovery events without derating.

Smartphone Battery Charger InterfaceAutomotive Body Control Module (BCM) IO Protection

Use Scenario: Protects USB-C CC line and VCONN circuitry from adapter ESD and reverse-polarity faults.

IC Role / Device Role / Timing Role: Bidirectional transient suppressor leveraging low leakage (<0.25 µA) and high HBM rating.

Use Value: 1.1 mm height avoids interference with flex cable routing and camera module stacking.

Use Scenario: Shields LIN bus transceiver pins from load-dump spikes in 12 V vehicle subsystems.

IC Role / Device Role / Timing Role: Secondary clamp after primary TVS, absorbing residual energy below 30 V.

Use Value: 23 °C/W RJcathode enables direct thermal coupling to chassis ground plane for repeatable 3.2 W pulse handling.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener voltage regulation applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
1N4733A-T500 mW through-hole, 5% tolerance, 5.0 V Zener, TO-204AA packageNot suitable for SMT-only designs; lacks ESD rating and thermal pad capabilitySelect only for legacy through-hole repair or prototyping where board real estate is unconstrained
MMSZ5258B-TP500 mW SOD-123, 27 V nominal, ±5%, 100 Ω ZZT, no cathode thermal tabHigher impedance limits transient response; unsuitable for >100 mA clamping dutyPrefer for low-current bias references; avoid in power rail protection where <30 Ω ZZT is required

Compared with 1N4733A-T and MMSZ5258B-TP, the 1PMT5935BT1G uniquely combines 3.2 W power handling, 23 Ω dynamic impedance, and DO-216AA thermal design-enabling compact, high-reliability clamping in modern portable and automotive electronics where both space and thermal margin are constrained.

Availability

1PMT5935BT1G is available at Aetrix Electronics and suitable for USB power interface protection, industrial sensor supply regulation, smartphone charger circuit protection, and automotive body control module IO safeguarding requiring stable component supply and consistent thermal performance.

Supply support for 1PMT5935BT1G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power management, analog, sensing, and connectivity solutions for automotive, industrial, cloud, and consumer markets.

The 1PMT5935BT1G belongs to the 1PMT59xxB series of high-power-density Zener diodes designed specifically for space-constrained, thermally demanding voltage regulation and overvoltage protection in portable and automotive electronics.

FAQ

What is the Zener voltage tolerance of the 1PMT5935BT1G?

The 1PMT5935BT1G has a Zener voltage tolerance of ±5% around its nominal 27 V rating, resulting in a guaranteed range of 25.65 V to 28.35 V at 13.9 mA test current. This tolerance is measured at 25 °C ambient and applies under steady-state thermal equilibrium conditions. The 1PMT5935BT1G maintains this specification across its full operating temperature range when properly mounted with recommended thermal pads.

Can the 1PMT5935BT1G replace a standard SMA Zener diode in existing layouts?

The 1PMT5935BT1G uses the DO-216AA (POWERMITE) package, which is 50% smaller in footprint than SMA but shares identical thermal performance when cathode tab is connected to a thermal pad. Direct replacement requires PCB pad revision to accommodate the 1.90 × 1.96 mm outline and cathode-tab thermal connection. The 1PMT5935BT1G cannot be drop-in substituted without layout changes due to differing terminal geometry and thermal path requirements.

What is the maximum continuous power dissipation for the 1PMT5935BT1G?

The 1PMT5935BT1G is rated for 3.2 W DC power dissipation when the cathode tab temperature is maintained at 75 °C. This rating assumes mounting on FR-4 PCB with minimum recommended pad size and proper thermal via implementation. Derating begins at 4.0 mW/°C above 25 °C ambient, and junction-to-cathode thermal resistance is 23 °C/W-so sustained 3.2 W operation requires active thermal management of the cathode pad.

Does the 1PMT5935BT1G meet automotive qualification standards?

The 1PMT5935BT1G is not AEC-Q200 qualified, though it operates across −55 °C to +150 °C and is used in automotive body control modules for non-safety-critical IO protection. Its 3.2 W rating, Class 3 HBM ESD immunity, and DO-216AA mechanical robustness support under-hood and cabin applications where full qualification is not mandated. For AEC-Q200-compliant designs, consult onsemi's automotive-grade Zener portfolio separately from the 1PMT5935BT1G.

How does the 1PMT5935BT1G compare to the 1PMT5934BT1G in terms of voltage and impedance?

The 1PMT5935BT1G has a nominal Zener voltage of 27 V (25.65–28.35 V range) and dynamic impedance of 23 Ω at 13.9 mA, whereas the 1PMT5934BT1G is rated at 24 V (22.8–25.2 V) with 19 Ω ZZT at 15.6 mA. Both share identical POWERMITE packaging, thermal specs, and ESD rating. The 1PMT5935BT1G provides higher clamping voltage for 24 V systems needing tighter upper margin, while its slightly higher impedance reflects the physics of higher-voltage Zener structures.

1PMT5935BT1G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
DO-216AA
Packaging:
Tape & Reel (TR)
Product Status:
Active
Voltage - Zener (Nom) (Vz):
27 V
Tolerance:
±5%
Power - Max:
3.2 W
Impedance (Max) (Zzt):
23 Ohms
Current - Reverse Leakage @ Vr:
1 µA @ 20.6 V
Voltage - Forward (Vf) (Max) @ If:
1.25 V @ 200 mA
Operating Temperature:
-55°C ~ 150°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
Powermite

1PMT5935BT1G FAQ

1.How can I place an order for 1PMT5935BT1G through Aetrix?

Please submit a Request for Quotation (RFQ) for 1PMT5935BT1G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1PMT5935BT1G reliable?

The price and inventory of 1PMT5935BT1G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1PMT5935BT1G is usually 5 days.

3.What payment methods are accepted for 1PMT5935BT1G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1PMT5935BT1G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1PMT5935BT1G?

1PMT5935BT1G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1PMT5935BT1G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1PMT5935BT1G?

For technical support, including 1PMT5935BT1G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1PMT5935BT1G requirements.

6.How does Aetrix verify that 1PMT5935BT1G is sourced from the original manufacturer or authorized distributors?

All 1PMT5935BT1G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1PMT5935BT1G meets industry standards.

7.What is the process for return or replacement of 1PMT5935BT1G?

All 1PMT5935BT1G units undergo pre-shipment inspection (PSI). If there is an issue with 1PMT5935BT1G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1PMT5935BT1G part is unused and in its original packaging.

Return procedure for 1PMT5935BT1G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

1PMT5935BT1G Tags

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