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onsemi 2N6035G

Part No.:
2N6035G
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-225AA, TO-126-3
Datasheet:
Aetrix2N6035G.pdf
Description:
TRANS PNP DARL 60V 4A TO-126
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,756

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Product details

Overview

2N6035G from onsemi is a PNP silicon Darlington power transistor in TO-225 package, rated for 60 VCEO, 4.0 A continuous collector current, and 40 W total device dissipation at TC = 25°C. It delivers high DC current gain (hFE ≥ 750 at IC = 2.0 A), low saturation voltage (VCE(sat) ≤ 3.0 V), and operates across –65°C to +150°C junction temperature range - designed for low-speed switching and linear amplifier applications in industrial power control circuits.

For engineers reviewing the 2N6035G datasheet, pinout, applications, or equivalent options, key selection criteria include its PNP Darlington architecture, 60 V blocking capability, thermal resistance of 3.12°C/W (junction-to-case), ESD robustness (>8 kV HBM), and Pb-free TO-225 packaging - all critical for reliable operation in relay drivers, motor controls, and DC power regulation.

Technical Context

The 2N6035G implements a monolithic PNP Darlington pair with integrated base-emitter shunt resistor network, enabling high current amplification while maintaining stable bias under varying load conditions. Its safe operating area (SOA) is defined by thermal limits (RJC = 3.12°C/W), second breakdown constraints, and bonding wire current capacity - validated up to 1 ms pulse width at TJ = 150°C.

Electrical behavior is characterized at TC = 25°C with specified test conditions: VCE(sat) measured at IC = 4.0 A / IB = 40 mA; hFE tested at IC = 0.5–4.0 A / VCE = 3.0 V; Cob = 200 pF at VCB = 10 V / f = 0.1 MHz. Off-state leakage (ICEO ≤ 100 µA at VCE = 60 V) ensures low standby power loss.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 60 Vdc - Maximum collector-emitter voltage before breakdown; defines usable voltage headroom in PNP switch or amplifier stages.
IC (continuous) 4.0 Adc - Sustained collector current handling; supports medium-power loads like solenoid drivers or lamp ballasts.
PD @ TC = 25°C 40 W - Total power dissipation limit at case temperature 25°C; requires heatsinking for >10 W operation.
hFE 750 min at IC = 2.0 A - High current gain reduces required base drive current, easing interface with logic-level controllers.
VCE(sat) ≤3.0 V at IC = 4.0 A / IB = 40 mA - Low saturation voltage minimizes conduction loss and heat generation in switching mode.
RJC 3.12 °C/W - Junction-to-case thermal resistance; enables direct mounting to heatsink for efficient thermal management.
ESD Rating (HBM) >8000 V - Robust electrostatic discharge immunity simplifies handling and board assembly without special precautions.

Pinout & Package

2N6035G is housed in a TO-225 plastic package (Case 77-09, Style 1) with three leads and an electrically isolated backside tab (collector-connected). The package meets UL 94 V-0 flammability rating and is Pb-free/RoHS compliant.

Pin/Terminal Circuit Role Design Meaning
Pin 1 Emitter Main current exit path; connects to load return or ground reference in PNP high-side switch configurations.
Pins 2 & 4 Collector Common collector node tied to heatsink tab; must be electrically isolated from PCB ground unless system design permits shared potential.
Pin 3 Base Control input requiring ~40 mA drive for full saturation; internal Darlington structure demands higher base current than single transistors.

Key Features

Feature Design Value
High hFE Darlington architecture Delivers ≥750 DC current gain at 2 A, reducing base drive burden and enabling direct TTL/CMOS interfacing with series current-limiting resistors.
60 V VCEO rating Supports operation in 48 V industrial bus systems and automotive auxiliary circuits with margin against transients and inductive kickback.
TO-225 mechanical form factor Standardized 3-lead through-hole package with isolated collector tab - compatible with legacy heatsink mounts and automated insertion equipment.
Robust thermal performance RJC = 3.12°C/W allows 40 W dissipation with ≤125°C temperature rise above heatsink surface - suitable for unforced-air environments.
Pb-free & RoHS-compliant construction Meets global environmental regulations without compromising electrical or thermal performance; marked with "G" suffix per ordering convention.

Applications

Industrial Relay Drivers DC Motor Speed Control

Use Scenario: Driving 24–48 V DC electromagnetic relays in PLC output modules and factory automation panels.

IC Role / Device Role / Timing Role: PNP Darlington switch providing high-current, low-saturation switching to energize relay coils with minimal base drive overhead.

Use Value: 4.0 A continuous current and 60 V blocking enable direct coil control without external boost circuitry; RJC = 3.12°C/W supports sustained duty cycles in enclosed cabinets.

Use Scenario: Controlling bidirectional brushed DC motors in conveyor systems and HVAC dampers using complementary PNP/NPN H-bridge stages.

IC Role / Device Role / Timing Role: High-gain PNP switch in upper-leg position of half-bridge, delivering precise current sourcing during PWM on-time.

Use Value: hFE ≥ 750 at 2 A ensures stable turn-on with microcontroller GPIO-level base drive; VCE(sat) ≤ 3.0 V limits conduction loss to <12 W at 4 A.

Linear Power Regulators Overcurrent Protection Circuits

Use Scenario: Pass element in adjustable positive-voltage linear regulators for instrumentation and test equipment requiring low-noise, ripple-free outputs.

IC Role / Device Role / Timing Role: Series pass transistor operating in active region, dissipating excess voltage as heat while maintaining regulated output.

Use Value: SOA curve validated to 100 V / 1 A (dc) and 60 V / 4 A (1 ms pulse) ensures safe operation under line surge and load transient conditions.

Use Scenario: Current-sensing switch in foldback protection for 12–48 V DC power supplies and battery chargers.

IC Role / Device Role / Timing Role: PNP Darlington configured as emitter-follower current limiter, triggering shutdown when sensed voltage exceeds threshold.

Use Value: Tight ICEO ≤ 100 µA at 60 V ensures negligible quiescent current in standby; ESD-hardened base enables reliable sensing in noisy industrial environments.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PNP Darlington power transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
MJD6035G Same PNP Darlington topology, identical 60 VCEO/4 A ratings, but in DPAK (TO-252) surface-mount package; RJA = 60°C/W vs. 83.3°C/W for 2N6035G. Preferred for space-constrained PCBs where reflow soldering and automated assembly are required; unsuitable for through-hole or high-power heatsink mounting. Select MJD6035G when board real estate is limited and thermal management uses copper pour rather than external heatsinks.
2N6036G Higher 80 VCEO rating and same TO-225 package; otherwise identical pinout, gain, and saturation characteristics; VCE(sat) ≤ 3.0 V at same test conditions. Used where higher voltage margin is needed - e.g., 72 V telecom systems or 48 V battery banks with >30 V transient spikes. Choose 2N6036G only if system overvoltage requirements exceed 60 V; otherwise 2N6035G offers optimal cost/performance balance for 48 V-class designs.

Compared with MJD6035G and 2N6036G, the 2N6035G provides the best combination of proven through-hole reliability, thermal interface flexibility via TO-225 tab mounting, and precise 60 V rating matching common industrial bus voltages - avoiding unnecessary derating or package conversion overhead.

Availability

2N6035G is available at Aetrix Electronics and suitable for industrial relay drivers, DC motor speed control, and linear power regulators requiring stable component supply, long-term lifecycle support, and consistent parametric performance across production batches.

Supply support for 2N6035G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power management, analog, sensor, and connectivity solutions for automotive, industrial, and cloud infrastructure markets.

The 2N6035G belongs to onsemi's legacy plastic Darlington power transistor family, engineered for rugged, cost-effective linear and switching applications in harsh industrial environments where reliability and thermal stability are paramount.

FAQ

What is the maximum continuous collector current rating for the 2N6035G?

The 2N6035G is rated for 4.0 A continuous collector current (IC) at case temperature TC = 25°C. Derating is required above this temperature - 320 mW/°C - and actual usable current depends on heatsinking efficiency and ambient conditions. At TC = 100°C, the practical IC limit drops to approximately 1.6 A based on the specified derating curve.

Does the 2N6035G have a built-in base-emitter resistor?

No, the 2N6035G does not include an integrated base-emitter shunt resistor. It is a standard two-terminal base-controlled Darlington transistor requiring external base current limiting. Unlike digital transistors (e.g., MMDT series), the 2N6035G relies on discrete base drive circuitry for proper biasing and switching control.

Can the 2N6035G be used as a direct replacement for the 2N6034G?

No, the 2N6035G is not a direct replacement for the 2N6034G due to differing voltage ratings: the 2N6034G has VCEO = 40 V, while the 2N6035G is rated for 60 V. Substituting the 2N6035G into a 40 V design is electrically safe but may incur unnecessary cost and size penalty; substituting the 2N6034G into a 60 V circuit risks premature breakdown and failure.

What is the thermal resistance junction-to-ambient (RJA) for the 2N6035G in standard TO-225 mounting?

The 2N6035G has a specified RJA of 83.3°C/W under standard JEDEC test conditions (single-layer PCB, 1 in² copper pad). This value assumes minimal copper area and no heatsink; actual RJA improves significantly with larger copper pours or bolted heatsinks - for example, adding a 25 cm² aluminum heatsink can reduce effective RJA to ~20°C/W.

Is the collector terminal of the 2N6035G electrically isolated from the package tab?

No, the collector terminal of the 2N6035G is internally connected to the metal tab on the backside of the TO-225 package (Pins 2 and 4 are collector leads). This tab must be electrically isolated from other circuit potentials unless the system design intentionally references the collector to chassis ground or heatsink potential - isolation is typically achieved using mica washers or silicone pads.

2N6035G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-225AA, TO-126-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
PNP - Darlington
Current - Collector (Ic) (Max):
4 A
Voltage - Collector Emitter Breakdown (Max):
60 V
Vce Saturation (Max) @ Ib, Ic:
3V @ 40mA, 4A
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
750 @ 2A, 3V
Power - Max:
40 W
Frequency - Transition:
-
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-126

2N6035G FAQ

1.How can I place an order for 2N6035G through Aetrix?

Please submit a Request for Quotation (RFQ) for 2N6035G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 2N6035G reliable?

The price and inventory of 2N6035G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 2N6035G is usually 5 days.

3.What payment methods are accepted for 2N6035G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 2N6035G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 2N6035G?

2N6035G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 2N6035G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 2N6035G?

For technical support, including 2N6035G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 2N6035G requirements.

6.How does Aetrix verify that 2N6035G is sourced from the original manufacturer or authorized distributors?

All 2N6035G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 2N6035G meets industry standards.

7.What is the process for return or replacement of 2N6035G?

All 2N6035G units undergo pre-shipment inspection (PSI). If there is an issue with 2N6035G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 2N6035G part is unused and in its original packaging.

Return procedure for 2N6035G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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