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onsemi 2N6038G

Part No.:
2N6038G
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-225AA, TO-126-3
Datasheet:
Aetrix2N6038G.pdf
Description:
TRANS NPN DARL 60V 4A TO-126
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,304

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Product details

Overview

2N6038G from onsemi is an NPN Darlington silicon power transistor in TO-225 package, rated for 60 VCEO, 4.0 A continuous collector current, and 40 W total device dissipation at TC = 25°C. It delivers high DC current gain (hFE = 750 min at IC = 2.0 A), low saturation voltage (VCE(sat) ≤ 3.0 V at IC = 4.0 A / IB = 40 mA), and is designed for low-speed switching and linear amplifier applications in industrial control and power supply circuits.

For engineers reviewing the 2N6038G datasheet, pinout, applications, or equivalent options, key selection considerations include its Darlington configuration enabling high input impedance and low base drive requirements, its 60 V blocking capability, thermal resistance of 3.12°C/W (junction-to-case), and compatibility with standard TO-225 heatsink mounting in relay drivers and motor control stages.

Technical Context

The 2N6038G implements a monolithic Darlington pair structure with integrated emitter-base shunt resistors to improve turn-off speed and stability. Its safe operating area (SOA) is defined up to 150°C junction temperature, with second-breakdown-limited pulse operation validated for 5 ms at 10% duty cycle.

Electrical behavior is characterized across –65°C to +150°C junction temperature range, with specified VBE(sat) ≤ 4.0 V and VBE(on) ≤ 2.8 V at IC = 4.0 A, and Cob = 100 pF at VCB = 10 V - confirming suitability for moderate-frequency switching below 1 MHz.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 60 Vdc - maximum collector-emitter voltage before breakdown under open-base conditions; defines usable voltage headroom in relay driver and lamp control circuits.
IC (continuous) 4.0 Adc - steady-state collector current handling capacity; supports 20–30 W load switching with appropriate heatsinking.
PD @ TC = 25°C 40 W - total power dissipation limit at case temperature 25°C; requires thermal interface and heatsink design targeting RθJA ≤ 83.3°C/W for ambient operation.
hFE (min) 750 at IC = 2.0 A - high DC current gain reduces required base drive current to ~2.7 mA, simplifying TTL/CMOS-compatible driver stage design.
VCE(sat) ≤ 3.0 V at IC = 4.0 A / IB = 40 mA - low saturation voltage minimizes conduction loss and self-heating during on-state operation.
RθJC 3.12°C/W - junction-to-case thermal resistance enables direct mounting to heatsinks; critical for maintaining TJ < 150°C under sustained 4 A loads.
Cob 100 pF at VCB = 10 V - output capacitance impacts switching speed; limits practical turn-off frequency to <1 MHz in hard-switched applications.

Pinout & Package

2N6038G uses the TO-225 (Case 77-09, Style 1) plastic package with three leads and backside collector tab. The package is Pb-free and RoHS compliant, with UL 94 V-0 epoxy molding compound.

Pin/Terminal Circuit Role Design Meaning
Pin 1 Emitter Main current exit path; electrically isolated from case; connects to load return or ground reference in common-emitter configurations.
Pins 2 & 4 Collector Shared collector terminal tied internally to metal tab; must be electrically connected to heatsink or PCB copper pour for thermal management and circuit return path.
Pin 3 Base Control input for Darlington pair; requires current-limited drive (max IB = 100 mAdc) to avoid secondary breakdown during saturation transitions.

Key Features

Feature Design Value
High hFE Darlington architecture Reduces base drive requirement by >10× vs. single bipolar transistors, enabling direct interface with logic-level microcontrollers without external amplification.
60 V VCEO rating Supports 48 V industrial bus systems and 24 V relay coils with margin, eliminating need for snubbers in typical solenoid and contactor drive applications.
TO-225 mechanical outline Standardized footprint compatible with legacy heatsink clamps and automated through-hole assembly; pin 1–3 spacing matches JEDEC TO-225 layout.
ESD robustness (HBM 3B) Withstands >8 kV human-body-model ESD events, reducing risk of field failure during handling and board-level integration without additional protection circuitry.
Pb-free & RoHS-compliant construction Meets global environmental compliance mandates for industrial and commercial equipment; eliminates lead-based solder compatibility concerns in reflow and wave processes.

Applications

Industrial Relay Drivers DC Motor Speed Controllers

Use Scenario: Driving 24 V/4 A electromagnetic relays in PLC output modules where logic-level microcontroller outputs must switch high-current inductive loads.

IC Role / Device Role / Timing Role: NPN Darlington switch providing current gain and voltage isolation between controller GPIO and relay coil.

Use Value: Enables direct microcontroller interfacing with only 2.7 mA base current required, while sustaining 60 V flyback voltage during coil de-energization.

Use Scenario: Linear speed control of small brushed DC motors (e.g., 12–24 V, 1–3 A) in HVAC actuators and medical pumps requiring analog voltage input.

IC Role / Device Role / Timing Role: Power transistor operating in active region as variable resistor, dissipating controlled heat to regulate motor voltage.

Use Value: Delivers stable 4.0 A continuous current with VCE(sat) ≤ 3.0 V, minimizing power loss and thermal runaway risk in analog PWM-smoothed control loops.

AC Solid-State Switches Power Supply Pass Transistors

Use Scenario: Low-frequency AC switching in solid-state lighting controls and heater sequencers using zero-crossing triac driver stages.

IC Role / Device Role / Timing Role: Darlington buffer amplifying optocoupler output to drive triac gate with sufficient peak current (>100 mA).

Use Value: Provides 750× current gain to convert 100 µA optocoupler output into >75 mA triac gate drive, ensuring reliable triggering even at elevated temperatures.

Use Scenario: Series pass element in linear regulated power supplies delivering 5–12 V at up to 3 A for analog sensor signal conditioning circuits.

IC Role / Device Role / Timing Role: Voltage-controlled current source regulating output voltage via feedback loop error amplifier.

Use Value: Maintains hFE ≥ 500 over full 0–4 A load range and –40°C to +125°C, ensuring regulation stability without gain collapse or thermal drift.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN Darlington power transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
2N6039G Identical TO-225 package and Darlington topology, but rated for 80 VCEO and same 4.0 A/40 W specs; higher VCEO increases voltage margin in 48 V+ systems. Preferred where system transients exceed 60 V or where design reuse across 40/60/80 V variants is required; not drop-in due to different SOA boundary at high VCE. Select 2N6039G when operating voltage exceeds 50 V or when future-proofing against bus voltage upgrades; verify SOA derating above 60 V.
MJ11015G Higher power PNP complement (30 A, 100 V) in TO-3 package; not pin-compatible, larger footprint, and opposite polarity - requires circuit redesign. Used in complementary push-pull output stages; unsuitable as direct replacement but relevant for full-bridge or H-bridge designs needing matched NPN/PNP pairs. Choose MJ11015G only for complementary high-power amplifier topologies; not applicable for single-ended 2N6038G replacement.

Compared with 2N6039G and MJ11015G, the 2N6038G offers optimal balance of 60 V blocking, 4 A current, and TO-225 mountability for cost-sensitive industrial controls - whereas 2N6039G trades higher voltage margin for identical thermal and drive characteristics, and MJ11015G serves entirely different high-power complementary roles.

Availability

2N6038G is available at Aetrix Electronics and suitable for industrial relay drivers, DC motor controllers, AC solid-state switches, and linear power supply pass elements requiring stable component supply, long-term lifecycle support, and RoHS-compliant manufacturing.

Supply support for 2N6038G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor manufacturer specializing in energy-efficient power, analog, sensing, and connectivity solutions for automotive, industrial, cloud, and consumer markets.

The 2N6038G belongs to onsemi's legacy plastic Darlington power transistor family, engineered for rugged, low-speed switching and linear amplification in cost-sensitive industrial control and power conversion systems.

FAQ

What is the maximum continuous collector current rating for the 2N6038G?

The 2N6038G is rated for 4.0 Adc continuous collector current at case temperature TC = 25°C. Derating is required above 25°C at 320 mW/°C, meaning usable current drops to approximately 2.5 A at TC = 75°C. This rating assumes proper heatsinking to maintain junction temperature below 150°C, as confirmed in the Safe Operating Area curves of the official 2N6038G datasheet.

Is the 2N6038G pin-compatible with other transistors in the 2N603x series?

Yes, the 2N6038G shares the TO-225 (Case 77-09, Style 1) package and identical pinout - Pin 1 (Emitter), Pins 2 & 4 (Collector), Pin 3 (Base) - with 2N6034G, 2N6035G, 2N6036G, and 2N6039G. However, electrical ratings differ: 2N6038G and 2N6039G are NPN with 60 V and 80 V VCEO, respectively, while the others are PNP. Direct substitution requires verifying polarity and voltage/current compatibility.

What is the typical DC current gain (hFE) of the 2N6038G at 2.0 A collector current?

The 2N6038G specifies a minimum hFE of 750 at IC = 2.0 A and VCE = 3.0 V, with typical values reaching 1500 under those conditions. This high gain enables low base drive requirements - for example, only ~2.7 mA base current is needed to sustain 2.0 A collector current - making the 2N6038G well-suited for direct interface with logic-level microcontrollers and optocouplers.

Does the 2N6038G have built-in protection features such as ESD or thermal shutdown?

The 2N6038G includes ESD protection rated to >8000 V per Human Body Model (HBM Class 3B) and >400 V per Machine Model (MM Class C), verified per JESD22-A114 and JESD22-A115 standards. It does not integrate thermal shutdown circuitry - thermal management relies on external heatsinking and PCB layout, with safe operation bounded by the SOA curves and maximum junction temperature of 150°C specified in the 2N6038G datasheet.

Can the 2N6038G be used in switching power supplies?

The 2N6038G is optimized for low-speed switching (typically <100 kHz) and linear operation, not high-frequency SMPS use. Its Cob = 100 pF and relatively slow switching times (tr/tf ≤ 10 ns only under specific test conditions) limit efficiency above ~500 kHz. For switching power supplies, the 2N6038G is appropriate only in auxiliary bias supplies or low-frequency gate drivers - not in main power stage converters where MOSFETs or faster BJTs are preferred.

2N6038G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-225AA, TO-126-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN - Darlington
Current - Collector (Ic) (Max):
4 A
Voltage - Collector Emitter Breakdown (Max):
60 V
Vce Saturation (Max) @ Ib, Ic:
3V @ 40mA, 4A
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
750 @ 2A, 3V
Power - Max:
40 W
Frequency - Transition:
-
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-126

2N6038G FAQ

1.How can I place an order for 2N6038G through Aetrix?

Please submit a Request for Quotation (RFQ) for 2N6038G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 2N6038G reliable?

The price and inventory of 2N6038G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 2N6038G is usually 5 days.

3.What payment methods are accepted for 2N6038G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 2N6038G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 2N6038G?

2N6038G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 2N6038G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 2N6038G?

For technical support, including 2N6038G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 2N6038G requirements.

6.How does Aetrix verify that 2N6038G is sourced from the original manufacturer or authorized distributors?

All 2N6038G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 2N6038G meets industry standards.

7.What is the process for return or replacement of 2N6038G?

All 2N6038G units undergo pre-shipment inspection (PSI). If there is an issue with 2N6038G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 2N6038G part is unused and in its original packaging.

Return procedure for 2N6038G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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