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Analog Devices Inc. 5B35-04

Part No.:
5B35-04
Manufacturer:
Analog Devices Inc.
Category:
Sensor, Transducer Amplifiers
Package:
Datasheet:
Aetrix5B35-04.pdf
Description:
MODULE ISOL 4-WIRE RTD-IN LIN
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,312

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Product details

Overview

5B35-04 from Analog Devices is a single-channel, isolated, linearized 4-wire RTD input signal conditioner for industrial temperature measurement. It accepts 0°C to +600°C input range (100 Ω Pt, α = 0.00385), delivers 0 V to +5 V output, achieves ±0.78°C accuracy at +25°C, and withstands 240 V rms continuous overvoltage at field terminals. It is used in hazardous-area Class 1, Div 2 monitoring systems requiring high common-mode rejection and true three-port isolation.

For engineers reviewing the 5B35-04 datasheet, 5B35-04 pinout, 5B35-04 application, or 5B35-04 equivalent, key selection criteria include its 4 Hz bandwidth, 190 dB CMR (180 dB for 5B35-04), 1500 V rms input-to-output isolation, 0.25 mA RTD excitation current, and hot-swappable 5B-series mechanical compatibility.

Technical Context

The 5B35-04 implements chopper-stabilized differential amplification with precision current-source excitation for 4-wire RTDs, eliminating lead resistance error via separate excitation and sense paths. Its transformer-coupled isolation provides true three-port separation (input/output/power) with 1500 V rms input-to-output and input-to-power ratings.

It features a five-pole Butterworth filter (4 Hz –3 dB bandwidth), delivering 116 dB normal-mode rejection at 60 Hz and 108 dB at 50 Hz. Output noise is 100 µV rms (100 kHz BW) and 6 mV p-p (5 MHz BW), with output enable control supporting active-low switching and 6 µs selection time.

Key Specifications

ParameterValue and Actual Design Meaning
Input Range0°C to +600°C (100 Ω Pt, α = 0.00385) - supports high-temperature industrial furnace monitoring
Output Range0 V to +5 V - directly interfaces with standard ADC inputs and PLC analog modules
Accuracy±0.78°C at +25°C - includes repeatability, hysteresis, and conformity error per spec sheet
CMR @ 50/60 Hz180 dB - enables reliable operation in electrically noisy motor control cabinets
Isolation Rating1500 V rms (input-to-output & input-to-power) - meets FM/CSA Class 1 Div 2 nonincendive requirements
Bandwidth4 Hz (–3 dB) - optimized for slow-varying temperature signals, rejecting 50/60 Hz line interference
Excitation Current0.25 mA - minimizes RTD self-heating error while ensuring stable bridge operation

Pinout & Package

Package: 2.275" × 2.375" × 0.595" (57.8 mm × 59.1 mm × 15.1 mm) potted module with standardized 5B-series footprint and screw-terminal field interface.

Pin/TerminalCircuit RoleDesign Meaning
1 (–EXC)RTD Excitation ReturnNegative terminal of precision 0.25 mA current source for 4-wire RTD bias
2 (LO)Low-Side Sense InputDifferential voltage sense node; carries no excitation current, eliminating lead-resistance error
3 (HI)High-Side Sense InputDifferential voltage sense node; referenced to LO for true 4-wire Kelvin measurement
4 (+EXC)RTD Excitation SourcePositive terminal of precision 0.25 mA current source driving RTD element

Key Features

FeatureDesign Value
True Three-Port IsolationIndependent galvanic isolation between input, output, and power domains - eliminates ground loops and enables floating sensor installations
Linearized RTD OutputFactory-calibrated 0 V to +5 V output proportional to temperature - removes need for external linearization firmware or lookup tables
Hot-Swappable ModuleFits all 5B-series backplanes without power interruption - supports live maintenance in continuous-process control systems
240 V rms Input ProtectionWithstands continuous overvoltage on field terminals - protects downstream DAQ and controller circuitry in harsh industrial environments
Optimized 4 Hz FilteringFive-pole Butterworth response - suppresses 50/60 Hz noise while preserving step response fidelity for temperature ramp detection

Applications

Industrial Furnace MonitoringHazardous-Area Temperature Control

Use Scenario: Continuous temperature monitoring inside steel annealing furnaces operating up to 600°C.

IC Role / Device Role / Timing Role: Isolated RTD signal conditioner converting 4-wire Pt100 resistance into linear 0–5 V analog output for PLC input.

Use Value: Delivers ±0.78°C accuracy across full 0–600°C range while surviving 240 V rms transients common in high-power heating zones.

Use Scenario: Temperature sensing in Class 1, Division 2 gas-processing enclosures where flammable vapors may be present under fault conditions.

IC Role / Device Role / Timing Role: Nonincendive signal conditioner providing intrinsically safe analog interface between field RTD and control room DCS.

Use Value: Certified by FM and CSA for Class 1 Div 2 Groups A/B/C/D - eliminates need for explosion-proof enclosures or barriers.

Motor Winding Thermal ProtectionProcess Reactor Batch Control

Use Scenario: Real-time winding temperature measurement in large AC induction motors to prevent thermal overload failure.

IC Role / Device Role / Timing Role: High-CMR RTD conditioner rejecting EMI from variable-frequency drives and contactor switching noise.

Use Value: 180 dB common-mode rejection ensures sub-1°C measurement stability despite 10 V/m RFI fields near VFD cabinets.

Use Scenario: Precise temperature profiling during pharmaceutical batch reactor cycles requiring traceable calibration and long-term drift stability.

IC Role / Device Role / Timing Role: Linearized, low-drift signal conditioner feeding calibrated data acquisition system with 0.01°C/°C input offset drift.

Use Value: Maintains ±0.78°C accuracy over –40°C to +85°C ambient, enabling repeatable process validation per FDA 21 CFR Part 11.

Equivalent & Alternatives

The following parts are listed as comparable options for similar RTD signal conditioning applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
5B35-030°C to +200°C input range, ±0.26°C accuracy, same package/pinoutLower temperature range; suited for HVAC or pump monitoring, not high-temp furnacesSelect 5B35-03 only when process max temp ≤200°C - avoids overspecifying cost and complexity
5B35-05–100°C to +200°C input range, ±0.60°C accuracy, same package/pinoutExtended low-end range for cryogenic or refrigeration use; less accurate than 5B35-04 above 200°CChoose 5B35-05 for sub-zero applications; 5B35-04 remains optimal for 0–600°C industrial heating

Compared with 5B35-03 and 5B35-05, the 5B35-04 uniquely supports 600°C upper limit with factory-trimmed linearization - critical for metallurgical and glass manufacturing where temperature fidelity above 400°C determines product quality and safety compliance.

Availability

5B35-04 is available at Aetrix Electronics and suitable for industrial furnace monitoring, hazardous-area temperature control, and motor winding thermal protection requiring stable component supply and long-term lifecycle support.

Supply support for 5B35-04 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Analog Devices is a global semiconductor leader specializing in high-performance analog, mixed-signal, and digital signal processing technologies for precision measurement and industrial control.

The 5B Series was designed specifically for rugged, plug-in industrial signal conditioning - delivering transformer-isolated, linearized, and protected analog I/O in compact, hot-swappable modules for hazardous and high-noise environments.

FAQ

What is the maximum operating temperature range supported by the 5B35-04?

The 5B35-04 supports an input temperature range of 0°C to +600°C using a 100 Ω platinum RTD (α = 0.00385). Its rated performance is specified from –40°C to +85°C ambient, and it maintains ±0.78°C accuracy at +25°C. The module's internal circuitry is thermally designed to sustain continuous operation within this full ambient range without derating.

Does the 5B35-04 require external linearization circuitry or software compensation?

No. The 5B35-04 performs full hardware-based linearization internally using precision analog circuitry and factory calibration. It outputs a highly accurate 0 V to +5 V signal directly proportional to temperature across its 0°C to +600°C range - eliminating the need for external lookup tables, polynomial correction, or microcontroller-based compensation routines in the host system.

What isolation ratings apply to the 5B35-04, and are they certified for hazardous locations?

The 5B35-04 provides 1500 V rms isolation between input and output, and input and power; and 250 V rms between power and output. It is certified by Factory Mutual (FM) and the Canadian Standards Association (CSA) for Class 1, Division 2, Groups A, B, C, and D - confirming its nonincendive suitability for hazardous locations where flammable gases may be present only under fault conditions.

Can the 5B35-04 be used with RTDs other than 100 Ω platinum?

The 5B35-04 is specifically configured for 100 Ω platinum RTDs with α = 0.00385 and 0°C to +600°C range. While the broader 5B35 family includes models for copper and nickel RTDs (e.g., 5B35-C-01, 5B35-N-01), the 5B35-04's calibration, excitation current (0.25 mA), and linearization algorithm are fixed for Pt100 - using it with other RTD types will result in significant measurement error.

How does the 5B35-04 handle electromagnetic interference in industrial settings?

The 5B35-04 combats EMI via multiple integrated mechanisms: a five-pole Butterworth filter (4 Hz –3 dB bandwidth), 180 dB common-mode rejection at 50/60 Hz, 116 dB normal-mode rejection at 60 Hz, and transformer-based isolation. Tested per EN50082-1/EN50081-2, it exhibits <0.1% FS error under 10 V/m RF fields up to 1 GHz - making it robust in VFD-rich and switchgear-dense plant environments.

5B35-04 Specifications

Product attributes
Attribute value
Manufacturer:
Analog Devices Inc.
Series:
-
Packaging:
Bulk
Product Status:
Obsolete
Amplifier Type:
-
Voltage - Supply:
-
Output Type:
-
Current - Supply:
-
Operating Temperature:
-
Mounting Type:
-

5B35-04 FAQ

1.How can I place an order for 5B35-04 through Aetrix?

Please submit a Request for Quotation (RFQ) for 5B35-04 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 5B35-04 reliable?

The price and inventory of 5B35-04 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 5B35-04 is usually 5 days.

3.What payment methods are accepted for 5B35-04?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 5B35-04 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 5B35-04?

5B35-04 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 5B35-04 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 5B35-04?

For technical support, including 5B35-04 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 5B35-04 requirements.

6.How does Aetrix verify that 5B35-04 is sourced from the original manufacturer or authorized distributors?

All 5B35-04 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 5B35-04 meets industry standards.

7.What is the process for return or replacement of 5B35-04?

All 5B35-04 units undergo pre-shipment inspection (PSI). If there is an issue with 5B35-04, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 5B35-04 part is unused and in its original packaging.

Return procedure for 5B35-04:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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