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Analog Devices Inc. 7B27-K-02-1

Part No.:
7B27-K-02-1
Manufacturer:
Analog Devices Inc.
Category:
Sensor, Transducer Amplifiers
Package:
Datasheet:
Aetrix7B27-K-02-1.pdf
Description:
MODULE ISOL THERMO-IN NON-LIN
Quantity:
Payment:
Payment
Shipping:
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Inventory:2,888

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Product details

Overview

7B27-K-02-1 from Analog Devices is a single-channel isolated thermocouple input signal conditioner for Type K thermocouples, delivering factory-configured +1 V to +5 V output linear with temperature over −100°C to +1350°C, featuring 100 Vrms input-to-output isolation, ±0.01% initial accuracy, and integrated cold junction compensation. It operates from +14 VDC to +35 VDC and is designed for industrial process control systems requiring high noise immunity and field wiring protection.

For engineers reviewing the 7B27-K-02-1 datasheet, 7B27-K-02-1 pinout, 7B27-K-02-1 application, or 7B27-K-02-1 equivalent, key selection considerations include its thermocouple type specificity (Type K), output range (+1 V to +5 V), isolation rating (100 Vrms), bandwidth (3 Hz), and compatibility with 7B Series backplanes (AC1363) using universal 6-pin screw-terminal interface.

Technical Context

The 7B27-K-02-1 implements transformer-based amplitude modulation for input-to-output isolation and uses a thermistor-based cold junction compensation sensor embedded in the 7B Series backplane. Its front-end includes a one-pole 3 Hz filter and low-drift amplifier, followed by DC/DC conversion for isolated power and a two-pole output low-pass filter (−3 dB @ 3 Hz).

It supports hot-swap insertion into any 7B Series backplane socket without disrupting field wiring or system power. Input protection covers ±30 VDC continuous and meets ANSI/IEEE C37.90.1-1989, IEC 255-4 Class II transient standards, while common-mode rejection exceeds 160 dB at 50/60 Hz.

Key Specifications

Parameter Value and Actual Design Meaning
Input Type Type K thermocouple only - no user reconfiguration; matches JIS/C or ASTM E230 standards.
Temperature Range −100°C to +1350°C - full linear output span mapped to +1 V to +5 V without scaling circuitry.
Output Range +1 V to +5 V - low-impedance (<1 Ω), buffered voltage output compatible with PLC analog inputs.
Isolation Rating 100 Vrms continuous - enables safe operation in grounded-field-wiring environments with common-mode transients.
Accuracy ±0.01% Span initial @ +25°C - includes repeatability, hysteresis, and nonlinearity; maximum ±0.1% Span guaranteed.
Bandwidth 3 Hz (−3 dB) - two-pole low-pass filtering suppresses high-frequency noise while preserving slow thermal dynamics.
Cold Junction Comp. ±1.0°C max error over +5°C to +45°C ambient - requires use of 7B Series backplane's integrated thermistor sensor.

Pinout & Package

7B27-K-02-1 uses a 6-pin universal screw-terminal interface compatible with all 7B Series backplanes (e.g., AC1363). Dimensions: 42.24 mm × 53.6 mm × 14.3 mm (1.663″ × 2.11″ × 0.563″). No surface-mount or DIP package - module is board-mounted via backplane socket.

Pin/Terminal Circuit Role Design Meaning
0 SENSOR INPUT Direct connection point for thermocouple wires; referenced to Pin 5 (COMMON); protected to ±30 VDC.
1 INPUT HIGH Positive thermocouple lead terminal; forms differential input pair with Pin 2; part of isolated input stage.
2 INPUT LOW Negative thermocouple lead terminal; completes differential input path; shares COMMON reference with Pin 5.
3 POWER SUPPLY (DC) +14 VDC to +35 VDC input; powers internal DC/DC converter for isolated front-end circuitry.
4 OUTPUT VOLTAGE +1 V to +5 V analog output; low-impedance buffered signal capable of driving ≥2 kΩ loads.
5 INPUT AND POWER COMMON Shared return for thermocouple input, power supply, and output reference; establishes isolated ground domain.

Key Features

Feature Design Value
Hot-swappable module Insert/remove under full power without interrupting field wiring or backplane operation - enables live maintenance.
Integrated cold junction compensation Uses backplane-embedded thermistor; eliminates need for external CJC hardware or software correction.
Upscale open-circuit indication Outputs >5 V on open thermocouple fault - provides unambiguous failure detection without auxiliary circuitry.
Transformer isolation architecture Amplitude-modulated signal transfer ensures 100 Vrms continuous isolation and 160 dB CMR at 50/60 Hz.
Field-wiring protection ±30 VDC continuous input rating plus ANSI/IEEE C37.90.1-1989 transient compliance - reduces surge-related failures.

Applications

Industrial Process Monitoring Furnace Temperature Control

Use Scenario: Continuous monitoring of molten metal temperature in foundry ladles using Type K thermocouples exposed to extreme thermal cycling and EMI.

IC Role / Device Role / Timing Role: Isolated signal conditioner converting raw thermocouple EMF to noise-immune +1 V to +5 V analog output for PLC acquisition.

Use Value: 100 Vrms isolation and 160 dB CMR prevent ground-loop errors and reject arc-furnace interference, ensuring stable readings over −100°C to +1350°C.

Use Scenario: Closed-loop temperature regulation in ceramic kilns where thermocouple leads run alongside 240 VAC heating elements.

IC Role / Device Role / Timing Role: Signal interface providing linearized, isolated voltage output to PID controller analog input.

Use Value: ±1.0°C CJC accuracy and ±0.01% Span initial accuracy maintain setpoint fidelity across ambient shifts from +5°C to +45°C.

Power Plant Boiler Sensors Chemical Reactor Safety Systems

Use Scenario: Redundant temperature sensing in coal-fired boiler superheater tubes operating above 1000°C.

IC Role / Device Role / Timing Role: Isolated analog conditioner feeding safety interlock logic via analog threshold detection.

Use Value: Upscale open-circuit indication (>5 V output) triggers immediate shutdown on thermocouple break - no added comparator circuitry required.

Use Scenario: Exothermic reaction monitoring in API-grade reactors where thermocouple faults must be detected within 150 ms.

IC Role / Device Role / Timing Role: High-reliability signal conditioner with predictable rise time and fail-safe output behavior.

Use Value: 150 ms 10%–90% output rise time and ±0.5 µV/°C input offset drift ensure rapid, stable response to thermal runaway events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar thermocouple signal conditioning applications.

Alternative Part Technical Difference Application Difference Selection Advice
ADAM-4018-BE (Advantech) 8-channel, Ethernet-connected, software-configurable input range; no built-in CJC - requires external sensor or host compensation. Designed for distributed SCADA networks; lacks hot-swap capability and transformer isolation (uses opto-isolation). Choose when centralized Ethernet I/O and multi-channel consolidation outweigh need for field-level isolation and plug-and-play replacement.
OM5-LTC (Omega Engineering) Single-channel, +24 VDC powered, 0–10 V output only; CJC accuracy ±2.0°C; no open-circuit indication. Targeted at lab and OEM equipment; rated only for 0°C to +70°C ambient - not industrial extended temperature. Choose for cost-sensitive benchtop instrumentation where −40°C to +85°C operation and fail-safe diagnostics are not required.

Compared with ADAM-4018-BE and OM5-LTC, the 7B27-K-02-1 delivers superior channel-level isolation integrity, guaranteed CJC performance across industrial ambient ranges, and deterministic fault signaling - critical for safety-critical process loops where module-level reliability and field serviceability are mandatory.

Availability

7B27-K-02-1 is available at Aetrix Electronics and suitable for industrial process monitoring, furnace temperature control, power plant boiler sensors, and chemical reactor safety systems requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for 7B27-K-02-1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Analog Devices is a global semiconductor leader specializing in high-performance analog, mixed-signal, and digital signal processing technologies for precision measurement and industrial control.

The 7B Series was engineered specifically for rugged industrial signal conditioning - delivering isolated, linearized, and protected analog interfaces between harsh field sensors and programmable logic controllers or data acquisition systems.

FAQ

What thermocouple types does the 7B27-K-02-1 support?

The 7B27-K-02-1 supports Type K thermocouples exclusively, with factory-calibrated linearization over −100°C to +1350°C. It does not support J, T, E, R, S, or B types - those require distinct model numbers (e.g., 7B27-J-01-1 or 7B27-B-07-1). The "K" in the part number explicitly denotes Type K configuration, and internal firmware and calibration coefficients are fixed for this thermocouple standard per ASTM E230.

Does the 7B27-K-02-1 require an external cold junction compensation sensor?

No - the 7B27-K-02-1 relies on the thermistor-based cold junction compensation (CJC) sensor embedded in each channel of compatible 7B Series backplanes (e.g., AC1363). This integrated CJC delivers ±1.0°C accuracy over +5°C to +45°C ambient. Using the 7B27-K-02-1 outside a 7B Series backplane voids CJC specification and invalidates accuracy claims.

What is the meaning of "upscale open-circuit indication" for the 7B27-K-02-1?

When the thermocouple loop opens (e.g., wire break or disconnection), the 7B27-K-02-1 outputs a voltage greater than +5 V - an "upscale" condition clearly distinguishable from the normal +1 V to +5 V operating range. This feature enables immediate fault detection in downstream PLCs or controllers without additional comparators or logic, directly supporting SIL-2-capable safety functions.

Can the 7B27-K-02-1 be used with a 12 VDC supply?

No - the 7B27-K-02-1 requires a minimum +14 VDC supply and operates up to +35 VDC. A 12 VDC source falls below the specified operating range and will not power the internal DC/DC converter or isolation circuitry reliably. Attempting operation at 12 VDC may result in undefined output behavior, failure to meet accuracy specs, or inability to drive the output buffer.

Is the 7B27-K-02-1 pin-compatible with other 7B Series modules?

Yes - the 7B27-K-02-1 uses the universal 6-pin screw-terminal pinout defined for all 7B Series input modules (Pins 0–5 as SENSOR INPUT, INPUT HIGH, INPUT LOW, POWER SUPPLY, OUTPUT VOLTAGE, and COMMON). This allows mix-and-match installation and hot-swap replacement with modules like 7B21, 7B22, or 7B39 without rewiring or PCB changes.

7B27-K-02-1 Specifications

Product attributes
Attribute value
Manufacturer:
Analog Devices Inc.
Series:
-
Packaging:
Bulk
Product Status:
Obsolete
Amplifier Type:
-
Voltage - Supply:
-
Output Type:
-
Current - Supply:
-
Operating Temperature:
-
Mounting Type:
-

7B27-K-02-1 FAQ

1.How can I place an order for 7B27-K-02-1 through Aetrix?

Please submit a Request for Quotation (RFQ) for 7B27-K-02-1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 7B27-K-02-1 reliable?

The price and inventory of 7B27-K-02-1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 7B27-K-02-1 is usually 5 days.

3.What payment methods are accepted for 7B27-K-02-1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 7B27-K-02-1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 7B27-K-02-1?

7B27-K-02-1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 7B27-K-02-1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 7B27-K-02-1?

For technical support, including 7B27-K-02-1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 7B27-K-02-1 requirements.

6.How does Aetrix verify that 7B27-K-02-1 is sourced from the original manufacturer or authorized distributors?

All 7B27-K-02-1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 7B27-K-02-1 meets industry standards.

7.What is the process for return or replacement of 7B27-K-02-1?

All 7B27-K-02-1 units undergo pre-shipment inspection (PSI). If there is an issue with 7B27-K-02-1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 7B27-K-02-1 part is unused and in its original packaging.

Return procedure for 7B27-K-02-1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

7B27-K-02-1 Tags

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