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Diodes Incorporated AL5801EV1

Part No.:
AL5801EV1
Manufacturer:
Diodes Incorporated
Category:
LED Driver Evaluation Boards
Package:
Datasheet:
AetrixAL5801EV1.pdf
Description:
EVAL BOARD FOR AL5801
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,820

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Product details

Overview

AL5801 from Diodes Incorporated is a 100V adjustable-current-sink linear LED driver IC integrating an N-channel MOSFET and pre-biased NPN transistor in SOT26 package. It delivers up to 350mA LED current with 0.56V feedback reference, operates from 1.1V to 100V output voltage range, and supports PWM dimming via BIAS pin control - used in offline LED luminaries and signage requiring compact, inductorless constant-current drive.

For engineers reviewing the AL5801 datasheet, AL5801 pinout, AL5801 application, or AL5801 equivalent, this page provides verified technical context, thermal derating guidance, REXT-based current-setting equations, BIAS-driven PWM dimming implementation, and AEC-Q101-qualified alternatives for automotive-grade LED lighting designs.

Technical Context

The AL5801 implements a linear current-regulation architecture where the internal pre-biased NPN transistor (Q2) develops a temperature-compensated 0.56V reference across the external REXT resistor, directly controlling the gate of the integrated 100V NMOSFET (Q1). Its open-drain output stage operates in linear mode, not switching mode, eliminating need for inductors or flyback diodes.

Current regulation follows ILED = VRSET/REXT, with VRSET exhibiting −2mV/°C temperature coefficient to reduce LED current at elevated junction temperatures. BIAS pin accepts open-collector NPN or open-drain NMOS signals for active PWM dimming, inverting duty cycle response (0% duty → max current).

Key Specifications

Parameter Value and Actual Design Meaning
Output Voltage Range 1.1V to 100V - supports direct connection to 5–100V DC supplies without level-shifting or boost circuitry
Max Output Current 350mA - sustained current capability limited by PCB copper area and ambient temperature per derating curve
Feedback Reference Voltage 0.56V at +25°C - sets LED current via external REXT; decreases ~2mV/°C for inherent thermal foldback
Operating Junction Temp −40°C to +150°C - enables use in high-temp industrial and automotive under-hood environments
MOSFET RDS(on) 0.99Ω max at VGS = 6V, ID = 1A - determines linear-mode power loss: PD = (VCC − VLED − 0.56V) × ILED
Thermal Resistance θJA 120°C/W min - achieved only with 50mm × 50mm 2oz FR4 copper; 165°C/W typical on 15mm × 15mm board
AEC-Q101 Qualified Yes - validated for automotive reliability including HTOL, TC, UHAST, and ESD per AEC standard

Pinout & Package

SOT26 package: 6-pin, surface-mount, lead-free, RoHS-compliant, with exposed copper lead frame for low thermal impedance (θJA down to 120°C/W).

Pin/Terminal Circuit Role Design Meaning
1 - BIAS Control input for PWM dimming Accepts open-collector NPN or open-drain NMOS signal; sinking 0.1mA bias current enables full ON/OFF control of output MOSFET
2 - FB Feedback reference node Internally connected to Q2 emitter; monitors voltage drop across REXT to regulate current; requires 1nF capacitor to COMP for stability
3 - OUT Open-drain LED current path Drains LED string current through integrated 100V NMOSFET; no internal pull-up; must be connected to LED cathode
4 - REXT Current sense reference terminal Connects external resistor to GND; sets ILED = 0.56V / REXT; voltage at this pin is clamped to ≤6V
5 - COMP Stability compensation node Connected internally to REXT; external 1nF ceramic cap between COMP and FB improves transient response during PWM transitions
6 - GND Ground reference Common return for REXT, FB, and internal bias network; must be low-impedance path to minimize sensing error

Key Features

Feature Design Value
Integrated 100V NMOSFET + pre-biased NPN Eliminates need for external pass transistor and bias network - reduces BOM count and PCB footprint
Negative temperature coefficient of VRSET −2mV/°C drift reduces LED current as junction heats up, preventing thermal runaway without external sensors
Wide output voltage compliance (1.1V–100V) Enables single-driver operation across diverse LED strings (1–30+ LEDs) powered from 5V USB to 100V industrial rails
PWM dimming via BIAS pin inversion 0% PWM duty cycle delivers full current; compatible with MCU GPIO or logic-level drivers without level shifters
Low thermal resistance package SOT26 with copper lead frame achieves θJA = 120°C/W on 50mm × 50mm 2oz board - supports >250mA continuous at +85°C ambient

Applications

Architectural LED Strip Lighting Automotive Interior Dome Lights

Use Scenario: Constant-current drive for flexible 12V/24V LED strips in commercial buildings with ambient temps up to +70°C.

IC Role / Device Role / Timing Role: Linear current sink regulating 150mA per channel; no timing or clock function - purely analog current control.

Use Value: Eliminates inductors and EMI filters required by switchers; enables ultra-thin profile behind plaster or aluminum extrusions.

Use Scenario: Dimmable cabin lighting in passenger vehicles using 12V battery supply with PWM from body control module.

IC Role / Device Role / Timing Role: AEC-Q101-qualified current regulator accepting inverted 100–500Hz PWM; no internal oscillator or timing circuitry.

Use Value: Meets automotive EMC requirements without switching noise; thermal foldback protects LEDs during prolonged door-open operation.

Industrial Panel Indicator Luminaires Outdoor LED Signage Modules

Use Scenario: High-reliability status indicators on factory HMIs operating continuously at +65°C ambient with 24V DC input.

IC Role / Device Role / Timing Role: Fixed-current sink delivering 80mA to red/green/yellow LEDs; no digital interface or configuration.

Use Value: Stable current over temperature ensures consistent brightness and color point; qualified for 15-year industrial lifecycle.

Use Scenario: Multi-channel constant-current drive for alphanumeric LED modules in street-facing signs powered from 48V telecom supply.

IC Role / Device Role / Timing Role: 100V-rated output handles voltage spikes on outdoor lines; each AL5801 drives one digit segment (≤350mA).

Use Value: Withstands 100V transients without clamping diodes; RoHS/Green compliance meets EU public infrastructure mandates.

Equivalent & Alternatives

The following parts are listed as comparable options for similar linear LED current sink applications.

Alternative Part Technical Difference Application Difference Selection Advice
AL5802W6-7 Same SOT26 package but fixed 200mA output; no REXT pin - internal current set by die design Used where precise 200mA is sufficient and board space must exclude REXT resistor Select when design requires simplified layout and stable current without external tuning
NSI45020AZT1G 200mA fixed-current regulator; 45V max VOUT; no PWM dimming pin; lower thermal resistance (θJA = 100°C/W) Targeted at low-voltage (<45V) consumer lighting; lacks BIAS pin for active dimming Choose for cost-sensitive 5–24V applications where dimming is handled upstream or not required

Compared with AL5801, AL5802 offers plug-and-play simplicity at fixed current but forfeits adjustability and 100V capability; NSI45020A provides better thermal performance below 45V but cannot replace AL5801 in high-voltage or dimmable designs.

Availability

AL5801 is available at Aetrix Electronics and suitable for architectural LED strip lighting, automotive interior dome lights, and industrial panel indicator luminaires requiring stable component supply across extended temperature ranges and long production lifecycles.

Supply support for AL5801 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in high-reliability power management, signal integrity, and lighting solutions.

The AL5801 belongs to Diodes' linear LED driver product line, designed specifically for cost-effective, inductorless constant-current drive in space-constrained and thermally demanding applications - from automotive interiors to outdoor signage.

FAQ

What is the minimum output voltage headroom required for AL5801 to maintain regulation?

The AL5801 requires ≥1.1V between OUT and GND to sustain regulation. Below this, the internal MOSFET enters triode region and current drops nonlinearly. For a 3.2V white LED, minimum supply must be ≥3.76V (3.2V + 0.56V VRSET) plus margin for PCB drop - typically ≥4.0V for stable 350mA operation.

Can AL5801 drive multiple parallel LED strings?

No - AL5801 regulates current in a single series path. Driving parallel strings causes current mismatch due to VF variation, risking thermal runaway. For multi-string designs, use one AL5801 per string or select a multi-channel IC like AL8862.

How does the BIAS pin PWM dimming affect thermal performance?

At 0% duty cycle (BIAS pulled low), AL5801 delivers full current and maximum power dissipation. At 100% duty (BIAS open), output is fully off and dissipation drops to <100µW. Average power scales linearly with duty cycle, reducing self-heating proportionally - enabling higher peak currents within thermal limits.

Is AL5801 suitable for use with 100V AC rectified input?

Yes - its 100V absolute maximum output rating allows direct use with bridge-rectified 100V AC (≈140VPK). However, peak voltage exceeds rating; a 100V-rated TVS or Zener clamp on OUT is mandatory to prevent damage during line surges or rectifier ringing.

AL5801EV1 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Packaging:
Box
Product Status:
Active
Current - Output / Channel:
350mA
Outputs and Type:
1 Non-Isolated Output
Voltage - Output:
-
Features:
-
Voltage - Input:
3.5V ~ 20V
Contents:
Board(s)
Utilized IC / Part:
AL5801

AL5801EV1 FAQ

1.How can I place an order for AL5801EV1 through Aetrix?

Please submit a Request for Quotation (RFQ) for AL5801EV1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AL5801EV1 reliable?

The price and inventory of AL5801EV1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AL5801EV1 is usually 5 days.

3.What payment methods are accepted for AL5801EV1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AL5801EV1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AL5801EV1?

AL5801EV1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AL5801EV1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AL5801EV1?

For technical support, including AL5801EV1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AL5801EV1 requirements.

6.How does Aetrix verify that AL5801EV1 is sourced from the original manufacturer or authorized distributors?

All AL5801EV1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AL5801EV1 meets industry standards.

7.What is the process for return or replacement of AL5801EV1?

All AL5801EV1 units undergo pre-shipment inspection (PSI). If there is an issue with AL5801EV1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AL5801EV1 part is unused and in its original packaging.

Return procedure for AL5801EV1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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