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Diodes Incorporated AL5802EV1

Part No.:
AL5802EV1
Manufacturer:
Diodes Incorporated
Category:
LED Driver Evaluation Boards
Package:
Datasheet:
AetrixAL5802EV1.pdf
Description:
EVAL BOARD FOR AL5802
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,146

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Product details

Overview

AL5802 from Diodes Incorporated is a linear-mode current sink LED driver IC integrating dual NPN transistors in SOT26 (SC74R) package, delivering 20–120 mA LED current with ±5% typical accuracy via external REXT resistor, 0.65 V reference voltage, and 0.8–30 V open-collector output voltage range - used in LED signage backlighting and industrial status indicators.

For engineers reviewing the AL5802 datasheet, AL5802 pinout, AL5802 application, or AL5802 equivalent, key selection criteria include thermal derating at >85°C ambient, PWM dimming via EN/BIAS pins, negative temperature coefficient current reduction, and compatibility with 5–24 V supply rails without inductors or switching components.

Technical Context

The AL5802 implements a two-transistor linear current regulation architecture: Q1 acts as a precision VBE-referenced current sense element (VBE = 0.65 V), while Q2 operates as an adjustable linear pass transistor controlled by Q1's base drive. The internal pre-biased Q2 includes integrated 7–13 kΩ input resistance for stable biasing.

It supports dual PWM dimming paths - low-impedance voltage drive on BIAS pin (Pin 2) or open-collector/open-drain switching on EN pin (Pin 3) - enabling microcontroller-compatible 400 Hz+ dimming without external level-shifting. Thermal protection is passive, relying on inherent negative temperature coefficient of VBE to reduce ILED above +85°C ambient.

Key Specifications

Parameter Value and Actual Design Meaning
Reference Voltage 0.65 V - sets LED current via ILED = 0.65 V / REXT; enables ±5% typical accuracy with 1% resistor
Output Voltage Range 0.8 V to 30 V - supports direct connection to 5 V, 12 V, and 24 V supplies without boost/buck conversion
LED Current Range 10 mA to 120 mA - covers standard indicator LEDs and low-power signage segments; limited by thermal dissipation
Operating Temperature −40 °C to +125 °C - qualified per JEDEC high-reliability standards; usable in automotive under-hood environments
Thermal Resistance 143 °C/W - measured on 25 mm × 25 mm 2 oz copper board; defines max power dissipation (0.87 W @ 25 °C ambient)
Negative Tempco Automatic ILED reduction above +85 °C - avoids thermal runaway without external sensors or feedback loops
Package SOT26 (SC74R) - 6-pin surface-mount with copper lead-frame for low thermal impedance and RoHS/Green compliance

Pinout & Package

SOT26 (SC74R) package: 6-pin, small-outline transistor with exposed copper pad for thermal conduction; footprint compatible with standard 0.95 mm × 1.60 mm pad layout per Diodes Inc. recommended land pattern.

Pin/Terminal Circuit Role Design Meaning
1 (OUT) Open-collector output Drives LED anode or string cathode; requires external pull-up or supply connection; handles up to 30 V and 150 mA peak
2 (BIAS) Q2 base bias control Accepts low-impedance PWM voltage source (0–30 V); modulates Q2 conduction directly for analog-style dimming
3 (EN) Enable input Connects to collector of external NPN or drain of NMOS; active-low enable path for digital PWM dimming
4 (GND) Current sense reference Ground return for REXT; establishes reference node for VBE(Q1)-based current setting
5 (FB) Feedback tie-point Internally connected to REXT node; must be shorted to Pin 6 in all applications
6 (REXT) Current sense input Connects external resistor to GND; voltage across REXT equals VBE(Q1) = 0.65 V

Key Features

Feature Design Value
Integrated dual-NPN topology Eliminates need for external bias resistors or discrete transistors; reduces BOM count and PCB area vs. discrete solutions
0.65 V precision reference Enables accurate, resistor-set LED current without trimming or calibration; supports 1% REXT for ±5% ILED tolerance
Negative temperature coefficient Reduces ILED by ~0.5%/°C above +85°C ambient - prevents thermal runaway without external circuitry
Low thermal impedance package SOT26 with copper lead-frame achieves 143 °C/W on 25 mm² copper - enables 120 mA operation at +85°C ambient with minimal heatsinking
Two PWM dimming interfaces Supports both voltage-driven (BIAS) and switch-driven (EN) dimming - simplifies integration with MCU GPIO or logic-level drivers

Applications

LED Signage Backlighting Industrial Status Indicators

Use Scenario: Driving uniform red/green/yellow LED arrays in outdoor digital signage cabinets with 12 V DC input.

IC Role / Device Role / Timing Role: Linear current sink regulating individual LED segments; no timing function required.

Use Value: Eliminates inductor-based switching noise that interferes with nearby RF receivers; maintains consistent brightness across wide temperature range (−40°C to +85°C).

Use Scenario: Powering panel-mounted status LEDs on PLC I/O modules operating from 24 V industrial rail.

IC Role / Device Role / Timing Role: Constant-current driver with built-in thermal foldback for unattended 24/7 operation.

Use Value: Prevents LED overcurrent failure during cabinet temperature rise; supports direct 24 V input without voltage step-down.

Automotive Interior Lighting Appliance Control Panel LEDs

Use Scenario: Illuminating HVAC control buttons and instrument cluster icons in passenger vehicles using 12 V battery supply.

IC Role / Device Role / Timing Role: Dimmable LED current regulator with reverse-polarity protection compatibility.

Use Value: Enables smooth 0–100% PWM dimming via MCU GPIO; withstands load-dump transients when paired with SBR rectifier (e.g., SDM10U45LP).

Use Scenario: Driving multi-color status LEDs on white-goods control boards (microwave, dishwasher) powered from 5 V SMPS rail.

IC Role / Device Role / Timing Role: Low-cost, space-efficient current sink replacing discrete transistor/resistor combinations.

Use Value: Reduces component count by 3× vs. discrete NPN solution; supports 20 mA per LED at <1 mm² footprint gain.

Equivalent & Alternatives

The following parts are listed as comparable options for similar linear LED driver applications.

Alternative Part Technical Difference Application Difference Selection Advice
AL5809-12 Fixed 120 mA output; no REXT required; same SOT26 package; VREF = 0.6 V Best for fixed-current designs where resistor tolerance and layout space are constraints Select when LED current is invariant and BOM simplification is prioritized over adjustability
NSI45020AZT1G 20 mA fixed current; wider VIN range (0.5–45 V); higher thermal resistance (220 °C/W) Suitable for ultra-low-current indicator LEDs where precision dimming is not required Choose for cost-sensitive, single-LED applications with strict current stability but no dimming need

Compared with AL5809-12 and NSI45020AZT1G, the AL5802 uniquely balances adjustable current (20–120 mA), dual PWM interface flexibility, and thermal robustness on compact copper PCBs - making it optimal for mid-range LED strings requiring field-tunable brightness and automotive-grade reliability.

Availability

AL5802 is available at Aetrix Electronics and suitable for LED signage backlighting, industrial status indicators, automotive interior lighting, and appliance control panel LEDs requiring stable component supply across extended temperature ranges and long production lifecycles.

Supply support for AL5802 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global semiconductor company specializing in discrete, analog, and mixed-signal devices, with design centers in Asia, Europe, and the U.S., serving industrial, consumer, computing, and automotive markets.

The AL5802 belongs to Diodes' linear LED driver product line, engineered for cost-effective, inductor-free constant-current driving of low-to-mid power LEDs in space-constrained and thermally demanding environments.

FAQ

What is the maximum continuous LED current the AL5802 can deliver?

The AL5802 supports up to 120 mA continuous LED current under recommended operating conditions: ambient temperature ≤ +85°C, 25 mm × 25 mm 2 oz copper PCB, and VOUT ≤ 12 V. At higher voltages or temperatures, current must be reduced per the derating curve in DS35516 Rev. 10–2, page 5, to maintain junction temperature below +150°C.

Can the AL5802 drive multiple LEDs in series?

Yes - the AL5802 can drive a single LED or a series string, provided the total forward voltage (VF) of the string remains ≤ (VCC − 0.65 V). For example, with a 12 V supply and 3× white LEDs (VF ≈ 3.2 V each), total VF = 9.6 V leaves 1.75 V headroom across Q2, well within its 0.8–30 V output compliance range.

How does the AL5802 achieve thermal protection without external components?

The AL5802 leverages the inherent negative temperature coefficient of its internal NPN transistor's VBE. As junction temperature rises, VBE(Q1) decreases, reducing the voltage across REXT and thus lowering ILED automatically - providing passive foldback starting near +85°C without sensors, resistors, or control logic.

Is the AL5802 suitable for automotive applications?

The commercial-grade AL5802 meets JEDEC high-reliability standards and operates from −40°C to +125°C, but is not AEC-Q101 qualified. For automotive use, Diodes offers the pin-compatible AL5802WQ (Q-suffix), manufactured in IATF 16949-certified facilities and qualified to AEC-Q101 - available through Aetrix Electronics upon request.

AL5802EV1 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Packaging:
Box
Product Status:
Active
Current - Output / Channel:
120mA
Outputs and Type:
1 Non-Isolated Output
Voltage - Output:
-
Features:
-
Voltage - Input:
4.5V ~ 30V
Contents:
Board(s)
Utilized IC / Part:
AL5802

AL5802EV1 FAQ

1.How can I place an order for AL5802EV1 through Aetrix?

Please submit a Request for Quotation (RFQ) for AL5802EV1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AL5802EV1 reliable?

The price and inventory of AL5802EV1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AL5802EV1 is usually 5 days.

3.What payment methods are accepted for AL5802EV1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AL5802EV1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AL5802EV1?

AL5802EV1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AL5802EV1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AL5802EV1?

For technical support, including AL5802EV1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AL5802EV1 requirements.

6.How does Aetrix verify that AL5802EV1 is sourced from the original manufacturer or authorized distributors?

All AL5802EV1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AL5802EV1 meets industry standards.

7.What is the process for return or replacement of AL5802EV1?

All AL5802EV1 units undergo pre-shipment inspection (PSI). If there is an issue with AL5802EV1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AL5802EV1 part is unused and in its original packaging.

Return procedure for AL5802EV1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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