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Diodes Incorporated AP1661AP-G1

Part No.:
AP1661AP-G1
Manufacturer:
Diodes Incorporated
Category:
PFC (Power Factor Correction)
Package:
8-DIP (0.300", 7.62mm)
Datasheet:
AetrixAP1661AP-G1.pdf
Description:
IC PFC CTRLR BCM 8DIP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,161

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Product details

Overview

AP1661AP-G1 from BCD Semiconductor is a high-performance active power factor correction (PFC) controller IC designed for pre-converter stages in AC-DC adapters, off-line SMPS, and electronic ballasts. It implements zero-current detection for DCM boundary conduction mode, features a totem-pole gate driver (600 mA source / 800 mA sink), and meets IEC61000-3-2 with THD <10% at full load and high-line voltage.

For engineers reviewing the AP1661AP-G1 datasheet, AP1661AP-G1 pinout, AP1661AP-G1 application, or AP1661AP-G1 equivalent, key selection criteria include its 2.5 mA typical quiescent current, 2.5 V UVLO hysteresis, precision 2.5 V internal reference (±1%), adjustable OVP threshold, and DIP-8 package compatibility with legacy through-hole board layouts.

Technical Context

The AP1661AP-G1 employs a one-quadrant analog multiplier with 0.45–0.75 V⁻¹ gain and linear input range up to 3.5 V, enabling precise current shaping for near-unity PF. Its zero-current detector (ZCD) input triggers at 2.1 V with 0.5 V hysteresis and disables operation when pulled below 200 mV.

Control architecture integrates an error amplifier with 80 dB open-loop gain and 1 MHz GBW, internal 7 V zener clamp on VCC, and a dedicated restart timer (70–400 µs) activated after over-voltage or under-voltage events. The totem-pole output drives external MOSFETs directly without external buffers.

Key Specifications

ParameterValue and Actual Design Meaning
VCC Operating Range10.5–20 V - supports wide-input offline supplies with built-in 7 V zener clamp
Quiescent Current2.5 mA typical - enables low-power standby operation in adapter applications
Reference Voltage2.5 V ±1% - provides stable feedback threshold for accurate output regulation
UVLO Hysteresis2.5 V - prevents oscillation during brown-out conditions
Gate Drive Capability600 mA source / 800 mA sink - directly drives medium-power MOSFETs without external drivers
THD Performance<10% at high-line/full-load - satisfies Class C IEC61000-3-2 harmonic limits
OVP Threshold2.25 V ±0.15 V - enables precise, adjustable over-voltage protection via external resistor divider

Pinout & Package

DIP-8 package with 0.3 inch body width, 2.54 mm lead pitch, and RoHS-compliant green finish (G1 suffix). Designed for through-hole mounting and thermal dissipation up to 1 W at TA = 50 °C.

Pin/TerminalCircuit RoleDesign Meaning
1 INVInverting input of error amplifierConnects to voltage feedback divider; sets regulated output voltage via 2.5 V reference
2 COMPError amplifier outputDrives multiplier input; clamped at 5.8 V (source) / 2.25 V (sink) for loop stability
3 MULTMultiplier inputAccepts rectified line voltage scaled to 0–3.5 V; shapes current waveform for PFC
4 CSCurrent sense comparator inputMonitors MOSFET source current; triggers cycle termination at programmed peak current
5 ZCDZero-current detection inputPulled low to disable IC; detects inductor demagnetization for DCM boundary control
6 GNDPower and signal groundCommon return for gate driver, control logic, and current sensing paths
7 GDGate driver outputDirectly drives external N-channel MOSFET gate; fast rise/fall times (40–100 ns)
8 VCCSupply inputPowered via startup resistor or auxiliary winding; includes internal 7 V zener and UVLO

Key Features

FeatureDesign Value
Zero-current detection controlEnables boundary-mode DCM operation for high efficiency and low EMI in universal-input adapters
Adjustable over-voltage protectionConfigurable via external resistor divider on INV pin; protects downstream DC bus from overvoltage faults
Ultra-low start-up current30 µA typical - reduces power loss in high-impedance start-up networks
Disable functionZCD pin <200 mV disables gate drive and reduces supply current to 20–90 µA for system-level power management
Internal startup timerEliminates need for external timing capacitor in stand-alone PFC pre-regulators

Applications

AC-DC AdapterOff-line SMPS

Use Scenario: Universal-input (90–264 VAC) 30–65 W wall adapters for consumer electronics.

IC Role / Device Role / Timing Role: Primary-side PFC controller operating in DCM boundary mode to meet harmonic standards.

Use Value: Achieves <10% THD and complies with IEC61000-3-2 Class C without requiring complex digital control.

Use Scenario: Industrial off-line power supplies with 75–150 W output and fixed-frequency flyback or boost topologies.

IC Role / Device Role / Timing Role: Pre-converter PFC stage ensuring stable DC bus voltage and reduced input filter size.

Use Value: Enables compact design with integrated gate driver and low quiescent current for improved light-load efficiency.

Electronic BallastLED Driver Power Stage

Use Scenario: Magnetic and electronic fluorescent lamp ballasts requiring regulated high-frequency AC output.

IC Role / Device Role / Timing Role: PFC front-end controller feeding half-bridge inverter stage with stabilized DC link.

Use Value: Maintains near-unity power factor across lamp aging and temperature drift due to precision 2.5 V reference.

Use Scenario: High-bay LED luminaires with 100–200 W constant-current output and universal AC input.

IC Role / Device Role / Timing Role: Boost PFC controller preceding LLC or buck-boost DC-DC stage.

Use Value: Supports reliable cold-start via 30 µA start-up current and robust ZCD-based boundary conduction timing.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PFC controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
UCC28019DRFixed-frequency CCM PFC controller; higher ICC (6 mA typ); no internal ZCDRequires external zero-crossing circuit; better suited for >150 W continuous conduction mode designsSelect for higher-power CCM systems where THD <5% is required and layout allows external sensing
FAN7527BSimilar DCM boundary-mode architecture; lower gate drive (500 mA source); no disable pinLacks ZCD-based disable function; uses different multiplier scaling and OVP implementationChoose for cost-sensitive ballast designs where disable functionality is not needed and 500 mA drive suffices

Compared with UCC28019DR and FAN7527B, the AP1661AP-G1 offers superior integration (internal ZCD, disable pin, startup timer), lower quiescent current, and tighter reference tolerance-making it optimal for compact, low-to-mid-power DCM PFC stages where component count and standby loss matter.

Availability

AP1661AP-G1 is available at Aetrix Electronics and suitable for AC-DC adapters, off-line SMPS, and electronic ballast designs requiring stable component supply, RoHS-compliant packaging, and long-term industrial availability.

Supply support for AP1661AP-G1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

BCD Semiconductor Manufacturing Limited is a Shanghai-based analog and mixed-signal IC designer and foundry partner specializing in high-voltage, high-efficiency power management solutions.

The AP1661A product line targets cost-effective, discrete-component-compatible PFC controllers for universal-input offline power conversion, emphasizing integration, low-loss operation, and compliance with global harmonic standards.

FAQ

What is the function of Pin 5 (ZCD) on the AP1661AP-G1?

Pin 5 (ZCD) is the zero-current detection input that monitors inductor current zero-crossing to enable boundary-mode DCM operation. When pulled below 200 mV, it disables the gate driver and reduces supply current to 20–90 µA. Its 2.1 V trigger threshold and 0.5 V hysteresis ensure noise-immune timing for accurate conduction cycle termination.

Does the AP1661AP-G1 require an external startup resistor?

Yes-the AP1661AP-G1 requires an external high-voltage startup resistor connected between the AC rectified input and VCC (Pin 8) to charge the VCC capacitor until UVLO turn-on at 12.5 V. The 30 µA typical start-up current minimizes power loss in this network, and the internal 7 V zener clamps VCC during normal operation.

How is over-voltage protection implemented on the AP1661AP-G1?

OVP is implemented via the INV pin (Pin 1): when the feedback voltage exceeds 2.25 V (±0.15 V), the internal comparator triggers a shutdown sequence. This threshold is set by the internal 2.5 V reference and resistor divider ratio, allowing precise, adjustable protection of the DC bus without additional components.

Can the AP1661AP-G1 be used in continuous conduction mode (CCM)?

No-the AP1661AP-G1 is specifically designed for discontinuous conduction mode (DCM) boundary operation using zero-current detection. Its functional block diagram, pin configuration (dedicated ZCD input), and datasheet specifications confirm DCM-only operation; CCM requires different control architecture and is not supported.

AP1661AP-G1 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
8-DIP (0.300", 7.62mm)
Packaging:
Tube
Product Status:
Obsolete
Mode:
Boundary Conduction (BCM)
Frequency - Switching:
-
Current - Startup:
50 µA
Voltage - Supply:
14.5V
Operating Temperature:
-40°C ~ 85°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
8-PDIP

AP1661AP-G1 FAQ

1.How can I place an order for AP1661AP-G1 through Aetrix?

Please submit a Request for Quotation (RFQ) for AP1661AP-G1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AP1661AP-G1 reliable?

The price and inventory of AP1661AP-G1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AP1661AP-G1 is usually 5 days.

3.What payment methods are accepted for AP1661AP-G1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AP1661AP-G1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AP1661AP-G1?

AP1661AP-G1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AP1661AP-G1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AP1661AP-G1?

For technical support, including AP1661AP-G1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AP1661AP-G1 requirements.

6.How does Aetrix verify that AP1661AP-G1 is sourced from the original manufacturer or authorized distributors?

All AP1661AP-G1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AP1661AP-G1 meets industry standards.

7.What is the process for return or replacement of AP1661AP-G1?

All AP1661AP-G1 units undergo pre-shipment inspection (PSI). If there is an issue with AP1661AP-G1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AP1661AP-G1 part is unused and in its original packaging.

Return procedure for AP1661AP-G1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

AP1661AP-G1 Tags

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