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Diodes Incorporated AP3968DMTR-G1

Part No.:
AP3968DMTR-G1
Manufacturer:
Diodes Incorporated
Category:
AC DC Converters, Offline Switches
Package:
8-SOIC (0.154", 3.90mm Width), 7 Leads
Datasheet:
AetrixAP3968DMTR-G1.pdf
Description:
IC OFFLINE SWITCH FLYBACK 7SO
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,208

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Product details

Overview

AP3968DMTR-G1 from BCD Semiconductor is a primary-side regulation (PSR) power switcher IC integrating a 700V NPN transistor, designed for off-line flyback SMPS up to 4W output. It delivers opto-coupler–free constant voltage (CV) and constant current (CC) regulation with ±5% output accuracy, internal cable compensation (0.35V typical), and random frequency modulation for EMI reduction. Used in 5V/700mA adapters for ADSL, set-top boxes, and auxiliary supplies.

For engineers reviewing the AP3968DMTR-G1 datasheet, AP3968DMTR-G1 pinout, AP3968DMTR-G1 application, or AP3968DMTR-G1 equivalent, this page details its PFM control architecture, SOIC-7 integrated switch topology, thermal shutdown behavior (160°C), and CV/CC loop interaction - critical for low-component-count AC/DC design validation.

Technical Context

The AP3968DMTR-G1 implements primary-side regulation via auxiliary winding feedback at the FB pin (4.278V typical threshold), eliminating secondary-side sensing circuitry. Its built-in NPN transistor (VCBO = 700V, hFE = 15–23) enables direct primary switching without external drivers.

It operates in pulse frequency modulation (PFM) mode with variable switching frequency up to 60 kHz, uses leading-edge blanking (500 ns) on the CS pin to reject turn-on spikes, and applies fixed-ratio timing (Ton/Toff = 3/4) in CC mode to maintain load-current stability across line and load variations.

Key Specifications

Parameter Value and Actual Design Meaning
Output Power Up to 4W - supports compact adapter designs for low-power consumer electronics.
Integrated Transistor 700V NPN BJT - eliminates need for external high-voltage switch and driver stage.
FB Threshold Voltage 4.278V (typ) - sets precise CV regulation point referenced to auxiliary winding voltage.
Cable Compensation 0.35V (typ) - offsets voltage drop across output cables to maintain ±5% CV accuracy under full-load conditions.
UVLO Turn-on/Off 15V / 5.3V (typ) - ensures reliable start-up and brown-out recovery in universal-input AC/DC applications.
Thermal Shutdown 160°C (typ), 40°C hysteresis - protects die during overload or poor heatsinking while enabling auto-restart.
Start-up Current 0.2μA (typ) - minimizes no-load power consumption and enables direct VCC bias from auxiliary winding.

Pinout & Package

AP3968DMTR-G1 is housed in a standard SOIC-7 package (5.10 mm × 4.00 mm × 1.75 mm, 1.27 mm pitch), with exposed pad not electrically connected. The package supports surface-mount reflow assembly and provides adequate thermal dissipation (θJA = 80°C/W) for 4W operation without heatsink.

Pin/Terminal Circuit Role Design Meaning
1 - CPC Cable compensation capacitor terminal Connects 0.01μF capacitor to GND to stabilize internal 0.35V compensation reference during load transients.
2 - FB Auxiliary winding feedback input Samples rectified auxiliary voltage to regulate output via internal CV comparator (4.278V threshold).
3 - VCC Supply input Receives bias from auxiliary winding; UVLO (15V on / 5.3V off) controls IC enable/disable state.
4 - CS Primary current sense input Detects voltage across RCS to terminate switching cycle at programmed peak current (Ipk = Vcs/RCS).
5,6 - C Internal NPN collector High-side connection to primary winding; rated for 700V CBO and 0.8A DC current.
7 - GND Signal ground reference Common return for FB, CS, CPC, and internal control logic; must be low-impedance path to minimize noise coupling.

Key Features

Feature Design Value
Opto-coupler–free PSR architecture Reduces BOM count by ≥4 components (opto, TL431, bias resistors, compensation network) and improves long-term reliability.
Random frequency modulation Spreads EMI energy across 30–60 kHz band, easing compliance with CISPR-22 Class B conducted emissions limits.
Fixed Ton/Toff ratio in CC mode Maintains 700mA output current within ±8% over 90–264VAC input range without secondary sensing.
Built-in 500 ns leading-edge blanking Rejects MOSFET/BJT turn-on spikes on CS pin, preventing false current-limit triggering and improving light-load stability.
Internal thermal shutdown with hysteresis Shuts down at 160°C die temperature and resumes operation after cooling to ~120°C, avoiding latch-off failure modes.

Applications

ADSL Adapter Set-Top Box Auxiliary Supply

Use Scenario: 5V/700mA isolated AC/DC adapter powering DSL modem baseband ICs and PHY interfaces.

IC Role / Device Role / Timing Role: Primary-side controller and integrated switch regulating output via auxiliary winding feedback; replaces TL431 + opto + MOSFET discrete solution.

Use Value: Achieves <150 mW no-load consumption and meets IEC 62368-1 creepage requirements using single-layer PCB layout with SOIC-7 creepage spacing.

Use Scenario: 12V/150mA standby rail in hybrid DVB-C/DVB-T set-top box supporting quick wake-up and HDMI-CEC signaling.

IC Role / Device Role / Timing Role: PSR flyback controller delivering stable auxiliary voltage independent of main 5V/12V rails; operates in discontinuous conduction mode (DCM) with PFM.

Use Value: Enables <300 ms wake-up time from deep sleep and maintains ±3% output regulation across -40°C to 85°C ambient without secondary feedback components.

DVD Player Power Supply LED Lighting Driver (Low-Power)

Use Scenario: 5V/500mA isolated supply for DVD player servo motor control, laser diode bias, and microcontroller subsystems.

IC Role / Device Role / Timing Role: Integrated PSR switch managing primary current sensing (CS), auxiliary feedback (FB), and cable compensation (CPC) to sustain regulation during disc spin-up surges.

Use Value: Delivers 4.95–5.05V output across 0–500mA load step with <100mV undershoot due to active cable compensation and fast PFM response.

Use Scenario: Constant-current driver for 3–5 white LED string in emergency exit signage or indicator panels.

IC Role / Device Role / Timing Role: CC-mode PSR controller enforcing fixed Ton/Toff ratio to deliver stable 350mA LED current without shunt regulator or current-sense amplifier.

Use Value: Maintains ±5% LED current accuracy across 85–264VAC input and 0–60°C ambient, reducing thermal derating requirements by 20% vs. secondary-sensing solutions.

Equivalent & Alternatives

The following parts are listed as comparable options for similar primary-side regulation switcher applications.

Alternative Part Technical Difference Application Difference Selection Advice
MP157DS-LF-Z (Monolithic Power) Integrated 650V MOSFET; higher max fSW (125 kHz); requires external compensation capacitor on FB. Supports up to 6W output; better suited for higher-frequency, lower-profile designs with tighter EMI targets. Select when needing >4W output or synchronous rectification compatibility; not pin-compatible due to different pinout and gate drive architecture.
LNK304DG (Power Integrations) Enhancement-mode HV MOSFET; integrated oscillator and protection; no internal cable compensation. Targeted at <3W applications; lacks built-in 0.35V cable drop compensation, requiring external resistor divider tuning. Choose for cost-sensitive <3W adapters where ±8% CV tolerance is acceptable and board space permits external compensation network.

Compared with MP157DS-LF-Z and LNK304DG, AP3968DMTR-G1 uniquely combines 700V BJT integration, factory-trimmed cable compensation, and SOIC-7 footprint - making it optimal for 4W, opto-free, low-BOM adapter designs where thermal margin and load-step regulation are prioritized over maximum switching frequency.

Availability

AP3968DMTR-G1 is available at Aetrix Electronics and suitable for ADSL adapters, set-top box auxiliary supplies, and DVD player power supplies requiring stable component supply, RoHS-compliant green packaging, and tape-and-reel delivery for SMT production.

Supply support for AP3968DMTR-G1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

BCD Semiconductor Manufacturing Limited is a Shanghai-based analog and power IC designer specializing in high-voltage process technologies for AC/DC, DC/DC, and motor control applications.

The AP3968D belongs to BCD's PSR Switcher product line, engineered specifically for cost-sensitive, low-power offline SMPS where integration, reliability, and regulatory compliance (RoHS/Green) are essential design constraints.

FAQ

What is the maximum continuous output power supported by AP3968DMTR-G1?

The AP3968DMTR-G1 is rated for up to 4W continuous output power in flyback topology, validated in the 5V/700mA reference design (Figure 11). This limit arises from thermal constraints of the integrated 700V NPN transistor and SOIC-7 package (θJA = 80°C/W), not electrical capability alone. Exceeding 4W risks thermal shutdown or reduced lifetime under sustained load.

How does the internal cable compensation function work, and what external component is required?

The AP3968DMTR-G1 applies a fixed 0.35V offset to the FB regulation loop to counteract voltage drop across output cables under load. A 0.01μF ceramic capacitor must be placed between the CPC pin and GND to filter noise and stabilize the compensation reference. No resistor network or external op-amp is needed - the function is fully integrated and factory-trimmed.

Can AP3968DMTR-G1 operate without an auxiliary winding?

No. The AP3968DMTR-G1 requires an auxiliary winding on the transformer to provide both VCC bias (via pin 3) and output voltage feedback (via pin 2/FB). The FB pin senses rectified auxiliary voltage proportional to the output, enabling primary-side regulation. Omitting the auxiliary winding disables startup, regulation, and all protection functions.

What is the purpose of the dual collector pins (pins 5 and 6) in SOIC-7 package?

Pins 5 and 6 are internally bonded to the same collector node of the integrated NPN transistor, providing parallel current paths and improved thermal conduction to the PCB copper. This dual-pin configuration reduces effective lead resistance and enhances power handling - critical for sustaining 0.8A DC collector current in a small SOIC-7 footprint without excessive self-heating.

AP3968DMTR-G1 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width), 7 Leads
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Output Isolation:
Isolated
Internal Switch(s):
Yes
Voltage - Breakdown:
-
Topology:
Flyback
Voltage - Start Up:
15 V
Voltage - Supply (Vcc/Vdd):
5.3V ~ 22V
Duty Cycle:
-
Frequency - Switching:
60kHz
Power (Watts):
4 W
Fault Protection:
Over Temperature, Short Circuit
Control Features:
-
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Supplier Device Package:
7-SO
Mounting Type:
Surface Mount

AP3968DMTR-G1 FAQ

1.How can I place an order for AP3968DMTR-G1 through Aetrix?

Please submit a Request for Quotation (RFQ) for AP3968DMTR-G1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AP3968DMTR-G1 reliable?

The price and inventory of AP3968DMTR-G1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AP3968DMTR-G1 is usually 5 days.

3.What payment methods are accepted for AP3968DMTR-G1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AP3968DMTR-G1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AP3968DMTR-G1?

AP3968DMTR-G1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AP3968DMTR-G1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AP3968DMTR-G1?

For technical support, including AP3968DMTR-G1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AP3968DMTR-G1 requirements.

6.How does Aetrix verify that AP3968DMTR-G1 is sourced from the original manufacturer or authorized distributors?

All AP3968DMTR-G1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AP3968DMTR-G1 meets industry standards.

7.What is the process for return or replacement of AP3968DMTR-G1?

All AP3968DMTR-G1 units undergo pre-shipment inspection (PSI). If there is an issue with AP3968DMTR-G1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AP3968DMTR-G1 part is unused and in its original packaging.

Return procedure for AP3968DMTR-G1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

AP3968DMTR-G1 Tags

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