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Diodes Incorporated AP3981CEV3

Part No.:
AP3981CEV3
Manufacturer:
Diodes Incorporated
Category:
Evaluation and Demonstration Boards and Kits
Package:
Datasheet:
AetrixAP3981CEV3.pdf
Description:
EVAL BOARD FOR AP3981C
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,343

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Product details

Overview

AP3981CEV3 from Diodes Incorporated is a primary-side regulated (PSR) flyback power switcher integrating a 650V N-channel MOSFET and controller in SO-8 package. It delivers accurate constant voltage (2.4V FB threshold) and constant current (tONS/tSW = 0.5 above SUVP) without opto-coupler or secondary-side circuitry, achieving ≤75mW no-load input power and valley-on switching for improved efficiency and EMI. It targets compact AC/DC adapters for routers and STB power supplies.

For engineers reviewing the AP3981CEV3 datasheet, AP3981CEV3 pinout, AP3981CEV3 application, or AP3981CEV3 equivalent, key selection criteria include its integrated 650V MOSFET (RDS(ON) = 2.8–3.5Ω), PFM/AM multi-segment frequency control, SOVP/SUVP/SCP protections with auto-recovery, and external line compensation via FB pin - all critical for cost-sensitive, low-noise, isolated CV/CC charger designs.

Technical Context

The AP3981CEV3 implements primary-side regulation using auxiliary winding sampling during tONS, where FB pin serves as a multi-function terminal for CV feedback, CC tONS detection, line voltage sensing, and negative-voltage protection. Its valley-on operation triggers at tVAL-ON = 26–38μs, reducing turn-on loss and introducing natural jitter to improve radiated/conducted EMI.

It employs a 3-segment peak current control: VCS_L = 160–200mV (≤2% load), VCS_H = 560–700mV (≥40% load), and interpolated VCS_M in between - enabling stable >20kHz switching across full load range to suppress audible noise while maintaining high average efficiency in DCM flyback topology.

Key Specifications

ParameterValue and Actual Design Meaning
VDS Rating650V - supports universal AC input (85–265VAC) with margin for surge and ringing
RDS(ON)2.8–3.5Ω - determines conduction loss and thermal rise in primary-side switch
VFB Threshold2.35–2.45V - sets precise output voltage via resistive divider on auxiliary winding
tONS/tSW0.5 (above SUVP) - defines fixed CC ratio for stable battery charging current
VCS_H560–700mV - high-current sense threshold enabling accurate peak current limiting at full load
θJA65°C/W - defines thermal derating on standard FR-4 PCB with 1in² copper pour
No-load Power≤75mW - meets DOE VI and CoC Tier 2 standby requirements for adapters

Pinout & Package

AP3981CEV3 is housed in a standard SO-8 package with exposed drain pads (pins 5–8) for thermal dissipation and integrated MOSFET source connection (pin 4). The IC uses GND-referenced control architecture with multi-function FB pin enabling PSR without secondary feedback components.

Pin/TerminalCircuit RoleDesign Meaning
1 GNDIC ground referenceCommon return for bias, feedback, and protection circuits; must be low-impedance to minimize noise coupling
2 FBMulti-function feedback inputSamples auxiliary winding voltage for CV control, detects tONS for CC, senses line voltage for compensation, and monitors FB-negative fault
3 VCCIC supply inputPowered by auxiliary winding; includes 29.5–34.5V OVP and 6.1–7.5V UVLO for robust startup and brown-out immunity
4 SOURCEMOSFET source terminalConnects to current-sense resistor RCS; provides ground reference for VCS sensing and enables cycle-by-cycle current limiting
5–8 DRAINMOSFET drain terminalsInternally paralleled high-voltage drain connections; pins 5–8 share 650V BVDSS and carry full primary current

Key Features

FeatureDesign Value
Valley-on switchingEnables zero-voltage turn-on at tVAL-ON = 26–38μs, reducing switching loss and EMI spikes
3-segment AM/PFM controlAdjusts VCS threshold across load range to maintain >20kHz switching and avoid audible noise
Capacitive load startupDoubles CC point (tONS/tSW = 0.75) until SUVP is reached, enabling fast bulk charging
Integrated line compensationUses RFB1 to inject line-proportional voltage into VCS_REF, correcting CC variation across 85–265VAC
Auto-recovery protectionsSOVP, SUVP, SCP, OTP, and transformer saturation protection all restart automatically after VCC drops to 6.1–7.5V

Applications

Router Power SupplySet-Top Box Adapter

Use Scenario: Compact 12V/1A isolated flyback supply powering Ethernet routing logic and PHY interfaces.

IC Role / Device Role / Timing Role: Primary-side regulated PSR controller with integrated 650V MOSFET, eliminating opto-coupler and TL431.

Use Value: Achieves <75mW no-load power and meets EN55022 Class B conducted EMI with minimal filtering due to valley-on + frequency jitter.

Use Scenario: Universal-input (85–265VAC) 5V/2.4A wall adapter for digital broadcast receivers.

IC Role / Device Role / Timing Role: Constant-voltage/constant-current controller managing both standby and active load transitions.

Use Value: External line compensation maintains ±5% CC accuracy across full AC range; SUVP/SCP enable safe hot-plug and short-circuit recovery.

USB-C Charging AdapterSmart Home Hub Power

Use Scenario: 9V/3A PD-compliant adapter using quasi-resonant flyback with PSR feedback.

IC Role / Device Role / Timing Role: Primary-side regulation IC providing tONS-based CC control and FB-based CV regulation.

Use Value: Multi-segment AM/PFM ensures >22kHz minimum frequency under all loads, eliminating coil whine in consumer-facing devices.

Use Scenario: Low-profile 3.3V/1.5A isolated supply for Zigbee/Z-Wave gateway with always-on connectivity.

IC Role / Device Role / Timing Role: High-efficiency PSR switcher with internal OTP and VCC OVP for unattended operation.

Use Value: 130–160°C OTP shutdown with 27–33°C hysteresis prevents thermal runaway during enclosure overheating events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar primary-side regulated flyback controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MP6004GQ-ZHigher VDS (700V), lower RDS(ON) (1.8Ω), but requires external MOSFET and opto-coupler for tight CVUsed in higher-power (>15W) adapters needing tighter CV tolerance (<±2%)Select when system requires higher voltage margin or discrete MOSFET flexibility; not drop-in due to topology difference
LNK364PGLower integration (no cable compensation, no adjustable line comp), fixed 700V MOSFET, no valley-onTargeted at cost-sensitive <10W chargers where EMI filtering budget is higherChoose for simpler BOM and legacy design reuse; sacrifices audio noise performance and CC accuracy across line range

Compared with MP6004GQ-Z and LNK364PG, AP3981CEV3 uniquely integrates line/cable compensation, valley-on, and multi-segment AM/PFM in a single SO-8 package - delivering superior CV/CC accuracy, lower audible noise, and reduced component count for 5–12W universal-input adapters.

Availability

AP3981CEV3 is available at Aetrix Electronics and suitable for router power supplies, set-top box adapters, and USB-C charging solutions requiring stable component supply, RoHS-compliant packaging, and production-ready PSR integration.

Supply support for AP3981CEV3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global semiconductor company specializing in discrete, analog, and mixed-signal ICs for power management, signal integrity, and connectivity applications.

The AP3981CEV3 belongs to Diodes' PSR AC/DC controller product line, designed specifically for cost-sensitive, low-noise, isolated CV/CC flyback converters in consumer and networking power adapters.

FAQ

What is the purpose of the FB pin's multi-function capability?

The FB pin serves four verified roles: sampling auxiliary winding voltage for CV regulation at end of tONS, detecting tONS duration for CC control, measuring line voltage for external compensation via RFB1, and monitoring negative voltage for fault protection. This integration eliminates separate sensing networks and reduces BOM count by three components versus conventional PSR controllers.

How does the 3-segment AM/PFM control improve system performance?

The 3-segment control adjusts VCS threshold across load: low (160–200mV) below 2%, medium (interpolated) from 2–40%, high (560–700mV) above 40%. This maintains switching frequency above 20kHz across full load range, preventing audible coil noise while preserving >78% average efficiency at 20% load - confirmed in Diodes' DS41619 Rev.2 typical performance curves.

Can AP3981CEV3 support universal AC input with tight CC regulation?

Yes - its integrated line compensation circuit uses RFB1 to inject line-proportional voltage into VCS_REF, correcting primary peak current variation caused by propagation delay. With proper RFB1 selection (e.g., 1.2MΩ for 85–265VAC), CC deviation is reduced from ±15% to ±5% across full input range, as validated in Section 10 of DS41619.

What protection features trigger auto-recovery versus latched shutdown?

SOVP, SUVP, SCP, OTP, and transformer saturation protection all use auto-recovery: the IC stops switching and restarts when VCC drops to 6.1–7.5V (UVLO threshold). Only VCC OVP causes immediate shutdown without restart until VCC falls below 29.5V - confirmed in Absolute Maximum Ratings and Protection Function sections of DS41619 Rev.2.

AP3981CEV3 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Packaging:
Box
Product Status:
Active
Type:
Power Management
Function:
Power Distribution Switch (Load Switch)
Embedded:
No
Utilized IC / Part:
AP3981C
Primary Attributes:
-
Secondary Attributes:
-
Contents:
Board(s), Cable(s)

AP3981CEV3 FAQ

1.How can I place an order for AP3981CEV3 through Aetrix?

Please submit a Request for Quotation (RFQ) for AP3981CEV3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AP3981CEV3 reliable?

The price and inventory of AP3981CEV3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AP3981CEV3 is usually 5 days.

3.What payment methods are accepted for AP3981CEV3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AP3981CEV3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AP3981CEV3?

AP3981CEV3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AP3981CEV3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AP3981CEV3?

For technical support, including AP3981CEV3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AP3981CEV3 requirements.

6.How does Aetrix verify that AP3981CEV3 is sourced from the original manufacturer or authorized distributors?

All AP3981CEV3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AP3981CEV3 meets industry standards.

7.What is the process for return or replacement of AP3981CEV3?

All AP3981CEV3 units undergo pre-shipment inspection (PSI). If there is an issue with AP3981CEV3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AP3981CEV3 part is unused and in its original packaging.

Return procedure for AP3981CEV3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

AP3981CEV3 Tags

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