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onsemi BC368-25ZL1

Part No.:
BC368-25ZL1
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-226-3, TO-92-3 (TO-226AA)
Datasheet:
AetrixBC368-25ZL1.pdf
Description:
TRANS NPN 20V 1A TO92
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:42,000

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Product details

Overview

BC368-25ZL1 from ON Semiconductor is an NPN small-signal transistor rated for 25 VCEO, 1.0 A continuous collector current, and 1.5 W total dissipation at TC = 25°C, with hFE of 60–375 (at IC = 1.0 A, VCE = 1.0 V), used in switching and linear amplification stages of power management and interface circuits.

For engineers reviewing the BC368-25ZL1 datasheet, pinout, applications, or equivalent options, key selection criteria include VCEO/VCES rating, saturation voltage under high-current drive, thermal resistance (RJC = 83.3°C/W), and TO-92 package compatibility for through-hole board-level integration.

Technical Context

The BC368-25ZL1 operates as a general-purpose NPN bipolar junction transistor with specified breakdown voltages (V(BR)CEO = 20 V, V(BR)CBO = 25 V, V(BR)EBO = 5.0 V) and guaranteed DC current gain range of 60–375 at IC = 1.0 A and VCE = 1.0 V. Its fT = 65 MHz supports medium-frequency amplification tasks.

Thermal design is constrained by RJA = 200°C/W (ambient) and RJC = 83.3°C/W (case), requiring heatsinking for sustained 1.0 A operation. Saturation performance is defined at IC/IB = 10, with VCE(sat) ≤ 0.5 V and VBE(on) ≤ 1.0 V - critical for low-loss switching in load drivers and logic interfaces.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO20 V - Maximum safe collector-emitter voltage before avalanche breakdown under open-base conditions
IC (continuous)1.0 A - Continuous collector current limit defining usable drive capability in switching applications
PD @ TC = 25°C1.5 W - Total device dissipation limit when case temperature is maintained at 25°C
hFE60–375 - DC current gain range at IC = 1.0 A, VCE = 1.0 V, determining base drive sizing requirements
VCE(sat)≤ 0.5 V - Collector-emitter saturation voltage at IC = 1.0 A, IB = 100 mA, directly impacting conduction loss
fT65 MHz - Transition frequency indicating usable bandwidth for small-signal amplification
RJC83.3°C/W - Thermal resistance from junction to case, governing heatsink interface requirements

Pinout & Package

BC368-25ZL1 is housed in a TO-92 (TO-226AA) plastic package with lead configuration per CASE 29–04, STYLE 14 - a standard through-hole 3-pin outline with Emitter, Collector, Base assigned to pins 1, 2, and 3 respectively.

Pin/TerminalCircuit RoleDesign Meaning
1EmitterCurrent exit terminal; referenced to ground or negative rail in common-emitter configurations
2CollectorCurrent entry terminal; connects to load or supply rail; primary heat path to case
3BaseControl terminal; requires current-limited drive to achieve specified IC/IB = 10 switching condition

Key Features

FeatureDesign Value
High current capabilityRated for 1.0 A continuous collector current - enables direct drive of relays, LEDs, and small solenoids without external buffering
Low saturation voltageVCE(sat) ≤ 0.5 V at IC = 1.0 A - reduces power loss and self-heating during on-state operation
Wide hFE range60–375 at IC = 1.0 A - accommodates production spread while maintaining reliable turn-on margin across batches
Robust thermal ratingRJC = 83.3°C/W - allows effective heat transfer to PCB copper or external heatsink in compact layouts
Standard TO-92 footprintCompatible with legacy through-hole assembly processes and widely available socketing/test fixtures

Applications

Relay Driver CircuitDC Motor Control (Small)

Use Scenario: Driving 12 V, 500 mA electromagnetic relay coils in industrial control panels.

IC Role / Device Role / Timing Role: NPN switch providing current gain to translate microcontroller GPIO output into sufficient coil current.

Use Value: VCE(sat) ≤ 0.5 V minimizes coil voltage drop, ensuring reliable relay pull-in at low supply margins.

Use Scenario: Bidirectional H-bridge half-bridge stage for 6–12 V brushed DC motors under 800 mA load.

IC Role / Device Role / Timing Role: High-side or low-side switching element controlled via PWM or logic-level signals.

Use Value: 1.0 A IC rating and 1.5 W PD support intermittent duty-cycle operation without forced cooling.

LED Current RegulatorLogic-Level Translator

Use Scenario: Constant-current driver for high-brightness white LED strings in signage or indicator panels.

IC Role / Device Role / Timing Role: Linear current source configured with emitter resistor feedback.

Use Value: hFE stability over temperature ensures consistent LED brightness across –40°C to +85°C ambient.

Use Scenario: Level-shifting between 3.3 V MCU outputs and 5 V peripheral inputs in mixed-voltage systems.

IC Role / Device Role / Timing Role: Inverting open-collector interface with pull-up to target rail.

Use Value: V(BR)CEO = 20 V provides headroom against transient overshoot on 5 V bus lines.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN switching transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BC337-40Lower VCEO (45 V vs. 20 V), higher hFE min (250 vs. 60), same TO-92 packageBetter suited for higher-voltage switching where gain consistency is critical; not rated for 1.0 A continuousSelect BC337-40 only if VCEO > 25 V is required and IC ≤ 500 mA suffices
MPSA42Higher VCEO (300 V), lower IC (500 mA), different pinout (E-B-C vs. E-C-B)Designed for high-voltage signal switching (e.g., CRT deflection, flyback drivers); incompatible pinout requires layout changeChoose MPSA42 only for >100 V applications; BC368-25ZL1 is not a drop-in replacement due to pinout mismatch

Compared with BC337-40 and MPSA42, the BC368-25ZL1 uniquely balances 1.0 A current handling, low VCE(sat), and TO-92 compatibility - making it optimal for cost-sensitive, medium-current switching where voltage stress remains below 25 V.

Availability

BC368-25ZL1 is available at Aetrix Electronics and suitable for relay drivers, small DC motor controls, LED regulators, and logic-level translators requiring stable component supply and long-term manufacturing continuity.

Supply support for BC368-25ZL1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor is a global semiconductor manufacturer specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, cloud, and consumer markets.

The BC368-25ZL1 belongs to ON Semiconductor's legacy small-signal transistor product line, designed for general-purpose amplification and switching in cost-sensitive, high-volume applications where reliability and manufacturability are prioritized.

FAQ

What is the maximum continuous collector current rating for BC368-25ZL1?

The BC368-25ZL1 is rated for 1.0 A continuous collector current (IC) at TC = 25°C. Derating is required above this temperature - the datasheet specifies 12 mW/°C derating for case-mounted operation. This rating defines its suitability for driving moderate-power loads such as relays and small motors without external heat sinking under controlled thermal conditions.

Does BC368-25ZL1 have a documented pinout configuration, and what is it?

Yes, BC368-25ZL1 uses the standard TO-92 (CASE 29–04, STYLE 14) pinout: Pin 1 = Emitter, Pin 2 = Collector, Pin 3 = Base. This configuration is explicitly confirmed in Motorola's original device data sheet and matches ON Semiconductor's packaging documentation for BC368-25ZL1Tape and Ammunition Box ordering variants.

What is the typical DC current gain (hFE) of BC368-25ZL1 at high current?

The BC368-25ZL1 exhibits hFE ranging from 60 to 375 when tested at IC = 1.0 A and VCE = 1.0 V. This wide gain band reflects process variation but ensures functional margin for base drive design - a minimum hFE of 60 guarantees reliable saturation even under worst-case conditions.

Can BC368-25ZL1 be used in linear amplifier applications?

Yes, BC368-25ZL1 supports linear operation with fT = 65 MHz and specified hFE characteristics across collector currents from 5 mA to 1.0 A. Its VCE(sat) and thermal parameters allow stable Class-A or AB biasing, though thermal management becomes critical above ~300 mW dissipation due to RJA = 200°C/W.

Is BC368-25ZL1 RoHS compliant and halogen-free?

BC368-25ZL1 is manufactured by ON Semiconductor to meet RoHS Directive 2011/65/EU requirements. Halogen-free status is confirmed per ON Semiconductor's material declarations - the device contains <900 ppm bromine and <900 ppm chlorine, satisfying JEDEC JS-709B definitions for halogen-free packaging.

BC368-25ZL1 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-226-3, TO-92-3 (TO-226AA)
Packaging:
Bulk
Product Status:
Active
Transistor Type:
NPN
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
20 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 100mA, 1A
Current - Collector Cutoff (Max):
1mA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
170 @ 1A, 1V
Power - Max:
625 mW
Frequency - Transition:
65MHz
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-92 (TO-226)

BC368-25ZL1 FAQ

1.How can I place an order for BC368-25ZL1 through Aetrix?

Please submit a Request for Quotation (RFQ) for BC368-25ZL1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BC368-25ZL1 reliable?

The price and inventory of BC368-25ZL1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC368-25ZL1 is usually 5 days.

3.What payment methods are accepted for BC368-25ZL1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC368-25ZL1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BC368-25ZL1?

BC368-25ZL1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BC368-25ZL1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BC368-25ZL1?

For technical support, including BC368-25ZL1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC368-25ZL1 requirements.

6.How does Aetrix verify that BC368-25ZL1 is sourced from the original manufacturer or authorized distributors?

All BC368-25ZL1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC368-25ZL1 meets industry standards.

7.What is the process for return or replacement of BC368-25ZL1?

All BC368-25ZL1 units undergo pre-shipment inspection (PSI). If there is an issue with BC368-25ZL1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BC368-25ZL1 part is unused and in its original packaging.

Return procedure for BC368-25ZL1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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