onsemi BC368-25ZL1
- Part No.:
- BC368-25ZL1
- Manufacturer:
- onsemi
- Category:
- Single Bipolar Transistors
- Package:
- TO-226-3, TO-92-3 (TO-226AA)
- Datasheet:
-
BC368-25ZL1.pdf
- Description:
- TRANS NPN 20V 1A TO92
- Quantity:
- Payment:

- Shipping:

Inventory:42,000
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Product details
Overview
BC368-25ZL1 from ON Semiconductor is an NPN small-signal transistor rated for 25 VCEO, 1.0 A continuous collector current, and 1.5 W total dissipation at TC = 25°C, with hFE of 60–375 (at IC = 1.0 A, VCE = 1.0 V), used in switching and linear amplification stages of power management and interface circuits.
For engineers reviewing the BC368-25ZL1 datasheet, pinout, applications, or equivalent options, key selection criteria include VCEO/VCES rating, saturation voltage under high-current drive, thermal resistance (RJC = 83.3°C/W), and TO-92 package compatibility for through-hole board-level integration.
Technical Context
The BC368-25ZL1 operates as a general-purpose NPN bipolar junction transistor with specified breakdown voltages (V(BR)CEO = 20 V, V(BR)CBO = 25 V, V(BR)EBO = 5.0 V) and guaranteed DC current gain range of 60–375 at IC = 1.0 A and VCE = 1.0 V. Its fT = 65 MHz supports medium-frequency amplification tasks.
Thermal design is constrained by RJA = 200°C/W (ambient) and RJC = 83.3°C/W (case), requiring heatsinking for sustained 1.0 A operation. Saturation performance is defined at IC/IB = 10, with VCE(sat) ≤ 0.5 V and VBE(on) ≤ 1.0 V - critical for low-loss switching in load drivers and logic interfaces.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VCEO | 20 V - Maximum safe collector-emitter voltage before avalanche breakdown under open-base conditions |
| IC (continuous) | 1.0 A - Continuous collector current limit defining usable drive capability in switching applications |
| PD @ TC = 25°C | 1.5 W - Total device dissipation limit when case temperature is maintained at 25°C |
| hFE | 60–375 - DC current gain range at IC = 1.0 A, VCE = 1.0 V, determining base drive sizing requirements |
| VCE(sat) | ≤ 0.5 V - Collector-emitter saturation voltage at IC = 1.0 A, IB = 100 mA, directly impacting conduction loss |
| fT | 65 MHz - Transition frequency indicating usable bandwidth for small-signal amplification |
| RJC | 83.3°C/W - Thermal resistance from junction to case, governing heatsink interface requirements |
Pinout & Package
BC368-25ZL1 is housed in a TO-92 (TO-226AA) plastic package with lead configuration per CASE 29–04, STYLE 14 - a standard through-hole 3-pin outline with Emitter, Collector, Base assigned to pins 1, 2, and 3 respectively.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| 1 | Emitter | Current exit terminal; referenced to ground or negative rail in common-emitter configurations |
| 2 | Collector | Current entry terminal; connects to load or supply rail; primary heat path to case |
| 3 | Base | Control terminal; requires current-limited drive to achieve specified IC/IB = 10 switching condition |
Key Features
| Feature | Design Value |
|---|---|
| High current capability | Rated for 1.0 A continuous collector current - enables direct drive of relays, LEDs, and small solenoids without external buffering |
| Low saturation voltage | VCE(sat) ≤ 0.5 V at IC = 1.0 A - reduces power loss and self-heating during on-state operation |
| Wide hFE range | 60–375 at IC = 1.0 A - accommodates production spread while maintaining reliable turn-on margin across batches |
| Robust thermal rating | RJC = 83.3°C/W - allows effective heat transfer to PCB copper or external heatsink in compact layouts |
| Standard TO-92 footprint | Compatible with legacy through-hole assembly processes and widely available socketing/test fixtures |
Applications
| Relay Driver Circuit | DC Motor Control (Small) |
|---|---|
Use Scenario: Driving 12 V, 500 mA electromagnetic relay coils in industrial control panels. IC Role / Device Role / Timing Role: NPN switch providing current gain to translate microcontroller GPIO output into sufficient coil current. Use Value: VCE(sat) ≤ 0.5 V minimizes coil voltage drop, ensuring reliable relay pull-in at low supply margins. | Use Scenario: Bidirectional H-bridge half-bridge stage for 6–12 V brushed DC motors under 800 mA load. IC Role / Device Role / Timing Role: High-side or low-side switching element controlled via PWM or logic-level signals. Use Value: 1.0 A IC rating and 1.5 W PD support intermittent duty-cycle operation without forced cooling. |
| LED Current Regulator | Logic-Level Translator |
Use Scenario: Constant-current driver for high-brightness white LED strings in signage or indicator panels. IC Role / Device Role / Timing Role: Linear current source configured with emitter resistor feedback. Use Value: hFE stability over temperature ensures consistent LED brightness across –40°C to +85°C ambient. | Use Scenario: Level-shifting between 3.3 V MCU outputs and 5 V peripheral inputs in mixed-voltage systems. IC Role / Device Role / Timing Role: Inverting open-collector interface with pull-up to target rail. Use Value: V(BR)CEO = 20 V provides headroom against transient overshoot on 5 V bus lines. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar NPN switching transistor applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| BC337-40 | Lower VCEO (45 V vs. 20 V), higher hFE min (250 vs. 60), same TO-92 package | Better suited for higher-voltage switching where gain consistency is critical; not rated for 1.0 A continuous | Select BC337-40 only if VCEO > 25 V is required and IC ≤ 500 mA suffices |
| MPSA42 | Higher VCEO (300 V), lower IC (500 mA), different pinout (E-B-C vs. E-C-B) | Designed for high-voltage signal switching (e.g., CRT deflection, flyback drivers); incompatible pinout requires layout change | Choose MPSA42 only for >100 V applications; BC368-25ZL1 is not a drop-in replacement due to pinout mismatch |
Compared with BC337-40 and MPSA42, the BC368-25ZL1 uniquely balances 1.0 A current handling, low VCE(sat), and TO-92 compatibility - making it optimal for cost-sensitive, medium-current switching where voltage stress remains below 25 V.
Availability
BC368-25ZL1 is available at Aetrix Electronics and suitable for relay drivers, small DC motor controls, LED regulators, and logic-level translators requiring stable component supply and long-term manufacturing continuity.
Supply support for BC368-25ZL1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
ON Semiconductor is a global semiconductor manufacturer specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, cloud, and consumer markets.
The BC368-25ZL1 belongs to ON Semiconductor's legacy small-signal transistor product line, designed for general-purpose amplification and switching in cost-sensitive, high-volume applications where reliability and manufacturability are prioritized.
FAQ
What is the maximum continuous collector current rating for BC368-25ZL1?
The BC368-25ZL1 is rated for 1.0 A continuous collector current (IC) at TC = 25°C. Derating is required above this temperature - the datasheet specifies 12 mW/°C derating for case-mounted operation. This rating defines its suitability for driving moderate-power loads such as relays and small motors without external heat sinking under controlled thermal conditions.
Does BC368-25ZL1 have a documented pinout configuration, and what is it?
Yes, BC368-25ZL1 uses the standard TO-92 (CASE 29–04, STYLE 14) pinout: Pin 1 = Emitter, Pin 2 = Collector, Pin 3 = Base. This configuration is explicitly confirmed in Motorola's original device data sheet and matches ON Semiconductor's packaging documentation for BC368-25ZL1Tape and Ammunition Box ordering variants.
What is the typical DC current gain (hFE) of BC368-25ZL1 at high current?
The BC368-25ZL1 exhibits hFE ranging from 60 to 375 when tested at IC = 1.0 A and VCE = 1.0 V. This wide gain band reflects process variation but ensures functional margin for base drive design - a minimum hFE of 60 guarantees reliable saturation even under worst-case conditions.
Can BC368-25ZL1 be used in linear amplifier applications?
Yes, BC368-25ZL1 supports linear operation with fT = 65 MHz and specified hFE characteristics across collector currents from 5 mA to 1.0 A. Its VCE(sat) and thermal parameters allow stable Class-A or AB biasing, though thermal management becomes critical above ~300 mW dissipation due to RJA = 200°C/W.
Is BC368-25ZL1 RoHS compliant and halogen-free?
BC368-25ZL1 is manufactured by ON Semiconductor to meet RoHS Directive 2011/65/EU requirements. Halogen-free status is confirmed per ON Semiconductor's material declarations - the device contains <900 ppm bromine and <900 ppm chlorine, satisfying JEDEC JS-709B definitions for halogen-free packaging.
BC368-25ZL1 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- onsemi
- Series:
- -
- Package/Case:
- TO-226-3, TO-92-3 (TO-226AA)
- Packaging:
- Bulk
- Product Status:
- Active
- Transistor Type:
- NPN
- Current - Collector (Ic) (Max):
- 1 A
- Voltage - Collector Emitter Breakdown (Max):
- 20 V
- Vce Saturation (Max) @ Ib, Ic:
- 500mV @ 100mA, 1A
- Current - Collector Cutoff (Max):
- 1mA (ICBO)
- DC Current Gain (hFE) (Min) @ Ic, Vce:
- 170 @ 1A, 1V
- Power - Max:
- 625 mW
- Frequency - Transition:
- 65MHz
- Operating Temperature:
- -55°C ~ 150°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- TO-92 (TO-226)
BC368-25ZL1 FAQ
1.How can I place an order for BC368-25ZL1 through Aetrix?
Please submit a Request for Quotation (RFQ) for BC368-25ZL1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BC368-25ZL1 reliable?
The price and inventory of BC368-25ZL1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC368-25ZL1 is usually 5 days.
3.What payment methods are accepted for BC368-25ZL1?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC368-25ZL1 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BC368-25ZL1?
BC368-25ZL1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BC368-25ZL1 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BC368-25ZL1?
For technical support, including BC368-25ZL1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC368-25ZL1 requirements.
6.How does Aetrix verify that BC368-25ZL1 is sourced from the original manufacturer or authorized distributors?
All BC368-25ZL1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC368-25ZL1 meets industry standards.
7.What is the process for return or replacement of BC368-25ZL1?
All BC368-25ZL1 units undergo pre-shipment inspection (PSI). If there is an issue with BC368-25ZL1, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BC368-25ZL1 part is unused and in its original packaging.
Return procedure for BC368-25ZL1:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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