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onsemi BC546

Part No.:
BC546
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-226-3, TO-92-3 (TO-226AA)
Datasheet:
AetrixBC546.pdf
Description:
TRANS NPN 65V 0.1A TO-92-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,807

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Product details

Overview

BC546 from ON Semiconductor is a general-purpose NPN epitaxial silicon transistor designed for low-power switching and linear amplification in discrete analog circuits. It delivers VCEO = 65 V, IC = 100 mA, PC = 500 mW, hFE range of 110–800 (depending on grade), and fT = 300 MHz - enabling robust operation in voltage-tolerant signal conditioning and relay driver stages.

For engineers reviewing the BC546 datasheet, pinout, applications, or equivalent options, key selection considerations include its high-voltage capability relative to BC547/BC548, TO-92 package constraints, DC gain classification (A/B/C variants), saturation voltage behavior at 10 mA/100 mA, and noise figure suitability for preamplifier front-ends.

Technical Context

The BC546 operates as a single-element bipolar junction transistor with fixed NPN polarity, fabricated using epitaxial base technology for improved gain consistency and frequency response. Its structure supports both active-mode amplification (VCE ≥ 1 V) and saturated-switching operation (VCE(sat) ≤ 250 mV at IC = 100 mA).

It is electrically characterized at TA = 25°C with absolute maximum ratings including VCBO = 80 V, VEBO = 6 V, and TJ = 150°C, and exhibits Cob = 3.5–6.0 pF and Cib = 9 pF - indicating suitability for audio-frequency and low-MHz digital switching where parasitic capacitance must remain minimal.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 65 V - enables use in 48 V telecom line interfaces and 24 V industrial control logic without derating.
IC (DC) 100 mA - supports driving small relays, LEDs, or logic-level MOSFET gates directly from microcontroller outputs.
hFE (min–max) 110–800 - grade-dependent (A/B/C); allows predictable bias design across production lots when selected by marking.
fT 300 MHz - sufficient for audio amplification up to ~20 kHz with margin, and fast digital switching below 10 MHz.
VCE(sat) 90–600 mV - low saturation voltage at moderate currents reduces power loss in switching applications.
NF (typ.) 2.0–10.0 dB - usable in low-noise preamp stages when operated at IC = 200 μA and RG = 2 kΩ.

Pinout & Package

BC546 is housed in a standard JEDEC TO-92 3-lead plastic package with straight leads (bulk or ammo/tape-and-reel variants). Pin assignment follows the conventional emitter-base-collector (E-B-C) sequence when viewed with flat side facing outward and leads pointing downward.

Pin/Terminal Circuit Role Design Meaning
1 (Top lead) Collector Main current sink terminal; connects to load or supply rail in common-emitter configurations.
2 (Center lead) Base Control input; requires current-limited drive (e.g., via series resistor) to avoid thermal runaway.
3 (Bottom lead) Emitter Current source terminal; typically tied to ground or negative rail in low-side switch topologies.

Key Features

Feature Design Value
High-Voltage Rating VCEO = 65 V provides 30% higher breakdown margin than BC547 (45 V), supporting legacy 48 V telecom and industrial bus designs.
Gain Classification Three hFE grades (A/B/C) enable precise DC bias stability across temperature and process variation in amplifier feedback networks.
Low Saturation Voltage VCE(sat) ≤ 250 mV at IC = 10 mA ensures <1% voltage drop in logic-level interface applications, minimizing power dissipation.
TO-92 Compatibility Standard footprint allows direct replacement in existing PCB layouts designed for BC547/BC548/BC550 families without mechanical redesign.

Applications

Audio Pre-amplifier Stage Microcontroller GPIO Driver

Use Scenario: Amplifying weak microphone signals before ADC sampling in portable voice recorders.

IC Role / Device Role / Timing Role: Discrete NPN transconductance amplifier operating in common-emitter configuration with emitter degeneration.

Use Value: BC546's 300 MHz fT and 2.0–10.0 dB noise figure support clean 20 Hz–20 kHz signal gain with minimal added distortion.

Use Scenario: Driving a 12 V relay coil from a 3.3 V MCU output pin with level-shifting and current gain.

IC Role / Device Role / Timing Role: Low-side saturated switch controlled by base current limiting resistor.

Use Value: BC546's 65 V VCEO safely clamps inductive kickback, while VCE(sat) ≤ 250 mV limits coil power loss to <2.5 mW at 10 mA.

Linear Voltage Regulator Pass Element Signal Level Shifter

Use Scenario: Acting as pass transistor in adjustable 5–15 V linear regulators for sensor modules.

IC Role / Device Role / Timing Role: Series-pass element in emitter-follower configuration with feedback-controlled base voltage.

Use Value: BC546's 500 mW power rating and 150°C junction temperature allow continuous operation at 100 mA with adequate heatsinking.

Use Scenario: Translating 1.8 V logic signals to 5 V levels for interfacing mixed-voltage peripherals.

IC Role / Device Role / Timing Role: Common-emitter inverter with pull-up resistor on collector for level translation.

Use Value: BC546's fast turn-on/off (driven by fT = 300 MHz) ensures sub-100 ns propagation delay, preserving timing integrity in 1–5 MHz data streams.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN general-purpose transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
BC547 VCEO = 45 V (20 V lower), otherwise identical pinout, gain grading, and TO-92 package. Not suitable for >45 V supply rails; acceptable where voltage headroom is constrained and cost sensitivity favors legacy stock. Select BC547 only if system VCC ≤ 36 V and no transient overvoltage exceeds 45 V.
2N3904 VCEO = 40 V, hFE min = 100, fT = 300 MHz, same TO-92 package but different pinout (E-C-B vs E-B-C). Requires PCB layout revision due to reversed collector/emitter pin positions; not drop-in compatible. Choose 2N3904 only when redesigning for broader distributor availability and standardized pin mapping across multiple vendors.

Compared with BC547 and 2N3904, the BC546 offers superior voltage tolerance for legacy industrial systems while maintaining full compatibility with BC547/BC548 PCB footprints - making it the preferred choice where 65 V breakdown is required without layout change.

Availability

BC546 is available at Aetrix Electronics and suitable for audio pre-amplifiers, microcontroller GPIO drivers, linear voltage regulator pass elements, and signal level shifters requiring stable component supply across long-lifecycle embedded programs.

Supply support for BC546 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor is a global semiconductor manufacturer specializing in energy-efficient power management, analog, and discrete devices for automotive, industrial, and consumer markets.

The BC546 belongs to ON Semiconductor's legacy general-purpose bipolar transistor product line, originally developed by Fairchild and optimized for cost-sensitive, high-reliability linear and switching applications in analog signal chains and interface circuits.

FAQ

What is the maximum collector-emitter voltage rating for BC546?

The BC546 has a guaranteed VCEO rating of 65 V under DC conditions at TA = 25°C. This value is specified in the Absolute Maximum Ratings table and defines the upper limit for safe continuous operation without avalanche breakdown. Exceeding this voltage risks permanent device failure. The BC546 datasheet confirms this parameter applies specifically to the BC546 variant - not BC547 or BC548 - and must be derated at elevated ambient temperatures per the thermal resistance curve.

Does BC546 have a defined pinout, and what is the correct orientation?

Yes, BC546 uses the standard TO-92 3-lead package with a fixed pinout: Pin 1 = Collector, Pin 2 = Base, Pin 3 = Emitter - when viewed with the flat side facing forward and leads pointing downward. This orientation is documented in the Physical Dimensions section of the BC546 datasheet and matches industry-standard E-B-C labeling for BC-series transistors. Misalignment during PCB assembly may cause functional failure or damage, so verification against the marking diagram is essential before soldering.

How does BC546 differ from BC547 in terms of electrical performance?

The BC546 differs from BC547 primarily in its higher VCEO (65 V vs. 45 V) and VCBO (80 V vs. 50 V), while sharing identical package, pinout, IC, PC, hFE grading, and fT. These differences make BC546 suitable for applications with higher supply voltages or transient spikes where BC547 would risk breakdown. All other parameters - including VBE(on), VCE(sat), and noise figure - are functionally equivalent between the two parts when operated within their respective voltage limits.

Is BC546 suitable for low-noise audio amplification?

Yes, BC546 is suitable for low-noise audio amplification when biased at IC = 200 μA with RG = 2 kΩ, delivering a typical noise figure of 2.0–10.0 dB across the 1 kHz band. Its noise performance is comparable to BC547 and better than BC548/BC549 in this configuration. However, for ultra-low-noise applications (<1.5 dB), BC549 or BC550 should be selected instead, as they are explicitly optimized for low-noise operation per the BC546/BC547/BC548/BC549/BC550 datasheet.

What are the available gain grades for BC546, and how are they marked?

The BC546 is offered in three hFE grades: A (110–220), B (200–450), and C (420–800), each identified by a suffix letter in the full part number (e.g., BC546A, BC546B, BC546C) and corresponding laser marking on the device body (e.g., "A", "B", or "C"). These grades allow designers to select consistent DC current gain for stable biasing in amplifier circuits or predictable switching thresholds in digital logic interfaces - critical for production yield and performance repeatability.

BC546 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-226-3, TO-92-3 (TO-226AA)
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN
Current - Collector (Ic) (Max):
100 mA
Voltage - Collector Emitter Breakdown (Max):
65 V
Vce Saturation (Max) @ Ib, Ic:
600mV @ 5mA, 100mA
Current - Collector Cutoff (Max):
15nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
110 @ 2mA, 5V
Power - Max:
500 mW
Frequency - Transition:
300MHz
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-92-3

BC546 FAQ

1.How can I place an order for BC546 through Aetrix?

Please submit a Request for Quotation (RFQ) for BC546 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BC546 reliable?

The price and inventory of BC546 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC546 is usually 5 days.

3.What payment methods are accepted for BC546?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC546 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BC546?

BC546 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BC546 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BC546?

For technical support, including BC546 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC546 requirements.

6.How does Aetrix verify that BC546 is sourced from the original manufacturer or authorized distributors?

All BC546 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC546 meets industry standards.

7.What is the process for return or replacement of BC546?

All BC546 units undergo pre-shipment inspection (PSI). If there is an issue with BC546, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BC546 part is unused and in its original packaging.

Return procedure for BC546:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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