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onsemi BC618

Part No.:
BC618
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-226-3, TO-92-3 Long Body
Datasheet:
AetrixBC618.pdf
Description:
TRANS NPN DARL 55V 1A TO92
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,095

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Product details

Overview

BC618 from ON Semiconductor is an NPN silicon Darlington transistor in TO-92 package, rated for 55 VCEO, 1.0 A continuous collector current, and 625 mW power dissipation at 25°C ambient. It delivers high DC current gain (hFE = 2000–10000 at IC = 10–200 mA), low VCE(sat) ≤ 1.1 V, and fT = 150 MHz, enabling use in high-gain switching and linear amplification stages of industrial control interfaces.

For engineers reviewing the BC618 datasheet, pinout, applications, or equivalent options, key selection criteria include its Darlington architecture for high-current drive with minimal base drive, thermal resistance (RJA = 200°C/W), Pb-free TO-92 packaging, and verified noise performance (en < 2 nV/√Hz at 1 kHz) in low-level analog signal paths.

Technical Context

The BC618 integrates two cascaded NPN transistors in a monolithic Darlington configuration, delivering ultra-high current gain without external bias networks. Its VBE(sat) ≤ 1.6 V and VCE(sat) ≤ 1.1 V at IC/IB = 1000 ensure efficient saturation in relay drivers and lamp controllers.

Designed for operation across −55°C to +150°C junction temperature, it supports stable gain (hFE variation < ±20% over temperature) and exhibits low output capacitance (Cob = 4.5–7.0 pF) and input capacitance (Cib = 5.0–9.0 pF), enabling reliable performance in audio preamplifier and sensor interface circuits.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 55 V - Maximum safe collector-emitter voltage before breakdown; enables use in 24–48 V industrial control rails.
IC (continuous) 1.0 A - Sustained load current capability; suitable for driving solenoids, small relays, and LED arrays.
hFE (min) 2000 @ IC = 10 mA - High current amplification reduces required base drive current by >99% vs. single transistors.
fT 150 MHz - Small-signal bandwidth supporting audio-frequency amplification and fast-switching applications.
RJA 200°C/W - Thermal resistance defining junction-to-ambient heat dissipation; requires heatsinking above ~300 mW sustained power.
VCE(sat) ≤1.1 V @ IC = 200 mA, IB = 0.2 mA - Low saturation voltage minimizes conduction loss and self-heating in switching mode.
Cob 4.5–7.0 pF @ VCB = 10 V - Output capacitance limiting high-frequency roll-off; critical for RF coupling stability.

Pinout & Package

BC618 is housed in a standard TO-92 (Case 29, Style 17) plastic package with 3 leads, lead-free compliant per J-STD-020, and marked "BC618" with date code (AYWW format). The package provides mechanical robustness for through-hole assembly and meets IPC-J-STD-002 solderability requirements.

Pin/Terminal Circuit Role Design Meaning
1 (Collector) Main current output terminal Connected to load return path; must be routed with adequate copper area for thermal management at >300 mW.
2 (Base) Control input node Receives low-current drive (typically ≤0.5 mA); requires series resistor to limit base current and prevent latch-up.
3 (Emitter) Current source reference Common emitter connection; ties to system ground or negative rail; establishes bias point for Darlington pair.

Key Features

Feature Design Value
Ultra-high hFE Min 2000 at 10 mA - Enables direct microcontroller GPIO drive without external buffer stages.
Low VCE(sat) ≤1.1 V - Reduces power loss to <110 mW at 100 mA load, improving efficiency in battery-powered controls.
Pb-free TO-92 RoHS-compliant marking "G" suffix (e.g., BC618RL1G) - Supports automated optical inspection and lead-free reflow profiles.
Wide TJ range −55°C to +150°C - Validated operation in automotive under-hood and industrial motor-control environments.
Low noise en <2 nV/√Hz @ 1 kHz - Enables use in precision sensor front-ends where signal integrity dominates design constraints.

Applications

Industrial Relay Drivers Audio Preamplifier Stages

Use Scenario: Driving 24 VDC industrial relays requiring 50–100 mA coil current in PLC I/O modules.

IC Role / Device Role / Timing Role: High-gain current amplifier converting logic-level MCU outputs into full relay actuation.

Use Value: Eliminates need for discrete driver transistors or dedicated relay-driver ICs, reducing BOM count and layout area.

Use Scenario: Low-noise voltage amplification in microphone preamplifiers for condition-monitoring vibration sensors.

IC Role / Device Role / Timing Role: First-stage gain block providing ≥40 dB voltage gain with minimal added noise floor.

Use Value: Achieves SNR > 85 dB at 1 kHz with RS = 1 kΩ, meeting Class I industrial acoustic sensing requirements.

Thermal Sensor Interfaces LED Current Regulators

Use Scenario: Amplifying output of silicon bandgap temperature sensors (e.g., LM35) in HVAC control panels.

IC Role / Device Role / Timing Role: Linear-mode emitter-follower buffer isolating sensor from load while preserving millivolt-scale accuracy.

Use Value: Maintains ±0.5°C measurement accuracy over −25°C to +85°C ambient due to low VBE drift (−2.0 mV/°C).

Use Scenario: Constant-current sink for high-brightness indicator LEDs in medical device status panels.

IC Role / Device Role / Timing Role: Adjustable current regulator using emitter-resistor feedback and Darlington gain stability.

Use Value: Delivers 20–100 mA LED current with <±3% tolerance over supply voltage variations from 5 V to 24 V.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Darlington transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
BC619 VCEO = 80 V (vs. 55 V), same hFE range and TO-92 package Required in 48 V telecom or higher-voltage industrial systems where BC618's 55 V rating is insufficient Select BC619 when operating VCE exceeds 45 V; otherwise BC618 offers better cost/performance balance at ≤40 V rails.
MPSA13 hFE min = 1000 (vs. 2000), identical VCEO/IC/package, but higher VCE(sat) (≤2.0 V) Suitable for less demanding gain or lower-efficiency switching where base drive margin is available Choose MPSA13 only if base current budget allows ≥2× higher IB; BC618 preferred for ultra-low-drive or thermally constrained designs.

Compared with BC619 and MPSA13, the BC618 uniquely balances 55 V ruggedness, 2000+ hFE, and sub-1.2 V saturation in a cost-effective TO-92 package-making it optimal for 24 V industrial controls where both gain and voltage margin are tightly constrained.

Availability

BC618 is available at Aetrix Electronics and suitable for industrial relay drivers, audio preamplifier stages, thermal sensor interfaces, LED current regulators, and low-noise analog front-ends requiring stable component supply and long-term manufacturability.

Supply support for BC618 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor (now onsemi) is a global semiconductor supplier specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, cloud, and consumer markets.

The BC618 belongs to onsemi's legacy bipolar transistor product line, designed specifically for high-gain, medium-power linear and switching applications in industrial automation, instrumentation, and audio systems.

FAQ

What is the maximum continuous collector current rating for BC618?

The BC618 is rated for 1.0 A continuous collector current (IC) at TA = 25°C. Derating is required above 25°C ambient: 5.0 mW/°C for the 625 mW rating or 12 mW/°C for the 1.5 W rating when mounted on a PCB with sufficient copper area. Actual usable current depends on thermal design and PCB layout.

Does BC618 have Pb-free packaging options?

Yes, BC618RL1G and BC618G are Pb-free versions of the BC618, fully compliant with RoHS Directive 2011/65/EU. These variants use matte tin lead finish and meet J-STD-020 moisture sensitivity level 1 (MSL-1), supporting standard reflow profiles without special baking requirements.

What is the typical DC current gain (hFE) of BC618 at 100 mA collector current?

At IC = 100 mA and VCE = 5.0 V, the BC618 exhibits hFE = 4000 (typical) and up to 10000 (max), per the official ON Semiconductor datasheet. This high gain remains stable across −55°C to +125°C, making BC618 suitable for temperature-critical industrial applications.

Can BC618 be used in linear amplifier configurations?

Yes, BC618 supports linear operation with verified small-signal parameters: fT = 150 MHz, |hfe| > 100 at 100 MHz, and low noise voltage (<2 nV/√Hz). Its Darlington structure provides high input impedance and gain stability, enabling use in audio preamps and sensor signal conditioning where distortion and noise are critical.

What is the pin configuration for BC618 in TO-92 package?

When viewing the flat side of the BC618 TO-92 package with leads pointing downward, the pinout is: Pin 1 = Collector, Pin 2 = Base, Pin 3 = Emitter. This matches Case 29, Style 17 mechanical drawing and is confirmed in the ON Semiconductor BC618/D datasheet Figure 1 and Package Dimensions section.

BC618 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-226-3, TO-92-3 Long Body
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN - Darlington
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
55 V
Vce Saturation (Max) @ Ib, Ic:
1.1V @ 200µA, 200mA
Current - Collector Cutoff (Max):
50nA
DC Current Gain (hFE) (Min) @ Ic, Vce:
10000 @ 200mA, 5V
Power - Max:
625 mW
Frequency - Transition:
150MHz
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-92 (TO-226)

BC618 FAQ

1.How can I place an order for BC618 through Aetrix?

Please submit a Request for Quotation (RFQ) for BC618 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BC618 reliable?

The price and inventory of BC618 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC618 is usually 5 days.

3.What payment methods are accepted for BC618?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC618 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BC618?

BC618 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BC618 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BC618?

For technical support, including BC618 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC618 requirements.

6.How does Aetrix verify that BC618 is sourced from the original manufacturer or authorized distributors?

All BC618 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC618 meets industry standards.

7.What is the process for return or replacement of BC618?

All BC618 units undergo pre-shipment inspection (PSI). If there is an issue with BC618, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BC618 part is unused and in its original packaging.

Return procedure for BC618:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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