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onsemi BC635_D75Z

Part No.:
BC635_D75Z
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-226-3, TO-92-3 (TO-226AA) Formed Leads
Datasheet:
AetrixBC635_D75Z.pdf
Description:
TRANS NPN 45V 1A TO-92-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,219

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Product details

Overview

BC635_D75Z from Fairchild Semiconductor is an NPN epitaxial silicon transistor designed for general-purpose switching and linear amplification, with VCEO = 45 V, IC = 1 A, PC = 1 W, hFE ≥ 25 at IC = 5 mA, and fT = 100 MHz - used in low-voltage power supply control and audio preamplifier stages.

For engineers reviewing the BC635_D75Z datasheet, pinout, applications, or equivalent options, key selection criteria include verified VCEO/IC derating behavior, TO-92 thermal resistance, hFE grouping consistency at 5 mA and 500 mA, and saturation voltage under 50 mA base drive.

Technical Context

This device operates as a medium-power bipolar junction transistor with fixed-emitter configuration, optimized for DC-coupled gain stages and resistive-load switching. Its hFE exhibits dual-tier specification (≥25 at 5 mA, ≥40 at 150 mA), and VCE(sat) is guaranteed ≤0.5 V at IC = 500 mA / IB = 50 mA.

Thermal performance is defined by TJ = 150°C maximum and TO-92 package RθJA ≈ 200°C/W (free-air), requiring board-level copper area for sustained 1 W dissipation. Cutoff leakage is tightly controlled: ICBO ≤ 0.1 µA at VCB = 30 V.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO45 V - Maximum collector-emitter voltage before breakdown at IC = 10 mA, defining safe DC blocking capability
IC1 A - Continuous collector current rating, limiting usable load current in switching designs
PC1 W - Total package power dissipation limit at TA = 25°C, constraining thermal design margin
hFE25–250 - DC current gain range at VCE = 2 V, critical for bias stability in amplifier bias networks
fT100 MHz - Unity-gain frequency at VCE = 5 V, IC = 10 mA, enabling RF preamp use up to ~10 MHz
VCE(sat)≤0.5 V - Saturation voltage at IC = 500 mA / IB = 50 mA, determining on-state power loss in switch mode
VBE(on)1 V - Base-emitter forward voltage at IC = 500 mA, setting required driver voltage headroom

Pinout & Package

BC635_D75Z is housed in a standard TO-92 plastic package with 3 leads, rated for 150°C junction temperature and -65°C to +150°C storage range. Lead finish is matte tin, lead-free compatible per J-STD-020.

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Current sink terminalReference node for bias network; connects to ground or low-side return path in common-emitter configuration
2 (Collector)Current source terminalDrives load toward positive rail; requires voltage margin above VCEO = 45 V for safe operation
3 (Base)Control input terminalAccepts current-limited drive; 50 mA base current needed for full saturation at 500 mA collector load

Key Features

FeatureDesign Value
Complementary pairingMatched as NPN counterpart to BC636_D75Z PNP, enabling push-pull output stage implementation
Gain gradinghFE binned per JEDEC spec - BC635_D75Z corresponds to "standard" gain group (25–250) for predictable bias design
Low leakageICBO ≤ 0.1 µA ensures minimal off-state current in battery-powered standby circuits
High fT100 MHz bandwidth supports stable small-signal amplification up to 10 MHz with adequate phase margin

Applications

Audio Preamp StageDC Motor Driver Switch

Use Scenario: Low-noise voltage amplification in portable microphone preamplifiers operating from 5–12 V rails.

IC Role / Device Role / Timing Role: NPN small-signal amplifier in common-emitter configuration with emitter degeneration.

Use Value: hFE ≥ 25 at 5 mA enables stable 20–50× voltage gain with <1% distortion at 1 kHz, while fT = 100 MHz ensures flat response to 20 kHz.

Use Scenario: On/off control of 12 V, 500 mA brushed DC motors in industrial actuators.

IC Role / Device Role / Timing Role: Single-stage saturated switch interfacing microcontroller GPIO to motor coil.

Use Value: VCE(sat) ≤ 0.5 V at IC = 500 mA limits conduction loss to <250 mW, reducing thermal stress without heatsink.

Linear Voltage Regulator Pass ElementLED Current Source

Use Scenario: Series pass transistor in adjustable 3–12 V linear regulators delivering up to 800 mA.

IC Role / Device Role / Timing Role: Medium-current series regulator element with emitter-follower configuration.

Use Value: IC = 1 A and PC = 1 W allow 12 V input → 5 V/800 mA output with ~5.6 W dissipation managed via PCB copper area.

Use Scenario: Constant-current driver for high-brightness white LEDs in signage applications.

IC Role / Device Role / Timing Role: Fixed-current sink using emitter resistor feedback and base bias network.

Use Value: Tight ICBO ≤ 0.1 µA prevents LED drift over temperature; hFE consistency ensures ±5% current regulation across production lots.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN switching and amplification applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BC635_TLSame die, tape-and-reel packaging; identical electrical specs and TO-92 footprintNo functional difference - intended for automated SMT assembly instead of bulk/ammopackSelect BC635_TL only when requiring machine placement compatibility and reel logistics
MPSA18Higher VCEO = 45 V (same), but hFE min = 100 at IC = 10 mA; fT = 300 MHzBetter high-frequency linearity and tighter gain distribution, but higher cost and less common in legacy designsChoose MPSA18 where wideband amplification >5 MHz or precise gain matching is required

Compared with BC635_D75Z, BC635_TL offers identical performance in automated manufacturing contexts, while MPSA18 provides superior high-frequency gain and tighter hFE tolerance at increased unit cost and reduced supply chain ubiquity.

Availability

BC635_D75Z is available at Aetrix Electronics and suitable for audio preamplifiers, DC motor drivers, and linear voltage regulator designs requiring stable component supply, consistent hFE binning, and TO-92 mechanical compatibility.

Supply support for BC635_D75Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Fairchild Semiconductor was a U.S.-based analog and discrete semiconductor manufacturer, acquired by ON Semiconductor in 2016; known for robust bipolar and MOSFET product lines serving industrial and consumer markets.

The BC635_D75Z belongs to Fairchild's BC63x family of general-purpose NPN transistors, engineered for cost-sensitive, medium-speed switching and analog amplification in non-automotive industrial equipment.

FAQ

What is the maximum continuous collector current rating for BC635_D75Z?

The BC635_D75Z has a maximum continuous collector current (IC) rating of 1 A at TA = 25°C. This value decreases with rising ambient temperature due to thermal derating; at 70°C ambient, the usable IC drops to approximately 0.65 A. The BC635_D75Z must be mounted on adequate copper area to maintain junction temperature below 150°C under sustained load.

Is BC635_D75Z pin-compatible with BC637_D75Z or BC639_D75Z?

No - although BC635_D75Z, BC637_D75Z, and BC639_D75Z share identical TO-92 package and pinout (Emitter-Collector-Base), they differ in absolute maximum ratings: BC635_D75Z has VCEO = 45 V, while BC637_D75Z is rated for 60 V and BC639_D75Z for 80 V. Substituting BC635_D75Z in a circuit designed for BC639_D75Z risks premature breakdown.

What is the typical DC current gain (hFE) of BC635_D75Z at 500 mA collector current?

Per the Fairchild datasheet, BC635_D75Z guarantees hFE ≥ 40 at VCE = 2 V and IC = 150 mA, and ≥25 at IC = 500 mA. Typical hFE at IC = 500 mA is ~60–100 depending on unit variation. The BC635_D75Z is not specified for high-current gain consistency beyond 150 mA, so designs relying on hFE > 40 at 500 mA should verify with sample testing.

Does BC635_D75Z meet RoHS requirements?

Yes - BC635_D75Z manufactured under Fairchild's Rev. B2 (December 2002) and later revisions complies with RoHS Directive 2002/95/EC, featuring lead-free matte tin lead finish and halogen-free molding compound. The BC635_D75Z part number specifically denotes RoHS-compliant packaging and material content per Fairchild's product change notice PCN-02-001.

Can BC635_D75Z be used in avalanche mode?

No - BC635_D75Z is not rated or characterized for controlled avalanche operation. Its VCEO = 45 V and VCER = 45 V indicate no intentional energy-rated avalanche capability. Using BC635_D75Z in repetitive avalanche conditions may cause parametric shift or catastrophic failure. For such applications, purpose-designed avalanche-rated transistors like the FMMT417 should be selected instead of BC635_D75Z.

BC635_D75Z Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-226-3, TO-92-3 (TO-226AA) Formed Leads
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Transistor Type:
NPN
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
45 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 50mA, 500mA
Current - Collector Cutoff (Max):
100nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
40 @ 150mA, 2V
Power - Max:
1 W
Frequency - Transition:
100MHz
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-92-3

BC635_D75Z FAQ

1.How can I place an order for BC635_D75Z through Aetrix?

Please submit a Request for Quotation (RFQ) for BC635_D75Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BC635_D75Z reliable?

The price and inventory of BC635_D75Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC635_D75Z is usually 5 days.

3.What payment methods are accepted for BC635_D75Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC635_D75Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BC635_D75Z?

BC635_D75Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BC635_D75Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BC635_D75Z?

For technical support, including BC635_D75Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC635_D75Z requirements.

6.How does Aetrix verify that BC635_D75Z is sourced from the original manufacturer or authorized distributors?

All BC635_D75Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC635_D75Z meets industry standards.

7.What is the process for return or replacement of BC635_D75Z?

All BC635_D75Z units undergo pre-shipment inspection (PSI). If there is an issue with BC635_D75Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BC635_D75Z part is unused and in its original packaging.

Return procedure for BC635_D75Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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