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onsemi BC635_J35Z

Part No.:
BC635_J35Z
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-226-3, TO-92-3 (TO-226AA) Formed Leads
Datasheet:
AetrixBC635_J35Z.pdf
Description:
TRANS NPN 45V 1A TO-92-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,157

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Product details

Overview

BC635_J35Z from Fairchild Semiconductor is an NPN epitaxial silicon transistor designed for switching and amplifier applications, with VCEO = 45 V, IC = 1 A, PC = 1 W, hFE = 25–250 (at IC = 5–500 mA), and TO-92 package - used in low-voltage DC power control circuits such as relay drivers and signal amplification stages.

For engineers reviewing the BC635_J35Z datasheet, pinout, applications, or equivalent options, key selection criteria include verified VCEO/IC ratings, hFE grouping at multiple bias points, saturation voltage under 500 mA drive, thermal limits up to 150°C junction temperature, and TO-92 mechanical compatibility with legacy through-hole PCB layouts.

Technical Context

This discrete NPN bipolar junction transistor operates in active, saturation, and cutoff regions with defined breakdown voltages (VCEO = 45 V, VCER = 45 V, VCES = 45 V) and guaranteed DC current gain across three test conditions: hFE1 ≥25 at IC = 5 mA, hFE2 ≥40 at IC = 150 mA, and hFE3 ≥40 at IC = 500 mA.

It exhibits VCE(sat) ≤ 0.5 V at IC = 500 mA / IB = 50 mA and VBE(on) ≈ 1 V under same conditions, with fT = 100 MHz at VCE = 5 V / IC = 10 mA - confirming suitability for medium-speed switching and audio-frequency amplification where gain stability and low saturation loss are required.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO45 V - maximum safe collector-emitter voltage before avalanche breakdown under open-base condition
IC1 A - continuous collector current rating defining steady-state power handling capability
PC1 W - total device power dissipation limit at TA = 25°C, derated above 25°C ambient
hFE25–250 - DC current gain range across operating points, enabling predictable base drive sizing
VCE(sat)≤0.5 V - low saturation voltage ensures minimal conduction loss in switch-mode operation
fT100 MHz - transition frequency confirms usable bandwidth for audio and low-MHz digital switching

Pinout & Package

BC635_J35Z is housed in a standard TO-92 plastic package with 3 leads: Emitter (Pin 1), Collector (Pin 2), Base (Pin 3). Lead spacing and outline conform to JEDEC TO-92 outline variations for through-hole mounting and manual soldering.

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Current sink terminalReference node for base-emitter bias; connects to ground or low-side return path in common-emitter configurations
2 (Collector)Current source terminalConnects to load or supply rail; carries full switched current and must be routed with adequate copper area for thermal management
3 (Base)Control input terminalReceives current-limited drive signal; requires series resistor to limit IB ≤100 mA per absolute max rating

Key Features

FeatureDesign Value
Complementary pairingDesigned as NPN counterpart to BC636/638/640 PNP transistors for push-pull and differential amplifier topologies
Multi-point hFE specificationGuaranteed minimum hFE at 5 mA, 150 mA, and 500 mA enables robust design across linear and saturated operating zones
Low VCE(sat)≤0.5 V at IC = 500 mA ensures <100 mW conduction loss, reducing thermal stress in high-duty-cycle switching
High fT100 MHz supports stable gain up to ~10 MHz, suitable for wideband audio preamplifiers and pulse-width modulated drivers

Applications

Relay Driver CircuitDC Motor Speed Control

Use Scenario: Driving electromagnetic relays with coil currents up to 800 mA in industrial control panels.

IC Role / Device Role / Timing Role: NPN switch controlling relay coil current path between VCC and ground; operated in saturation mode.

Use Value: VCE(sat) ≤0.5 V minimizes power loss in relay driver stage, while hFE ≥40 at IC = 150 mA ensures reliable turn-on with modest microcontroller GPIO drive.

Use Scenario: PWM-based speed regulation of small brushed DC motors (e.g., fans, actuators) in embedded systems.

IC Role / Device Role / Timing Role: Low-side switching element in half-bridge configuration, switching motor current at 1–20 kHz.

Use Value: 1 A IC rating and 100 MHz fT support clean PWM edge transitions and efficient conduction without excessive heating at 50% duty cycle.

Audio Pre-amplifier StageLED Current Regulator

Use Scenario: First-stage voltage amplification in battery-powered portable audio devices (e.g., microphone preamps).

IC Role / Device Role / Timing Role: Common-emitter amplifier biased in active region for linear gain with low distortion.

Use Value: hFE = 25–250 across bias points allows stable gain setting; fT = 100 MHz preserves signal integrity up to 20 kHz audible band.

Use Scenario: Constant-current LED driver for indicator or backlight applications requiring precise brightness control.

IC Role / Device Role / Timing Role: Current-regulating pass element in emitter-follower configuration with feedback resistor.

Use Value: Tight VBE(on) ≈ 1 V and low ICBO (≤0.1 µA) ensure stable reference current and minimal temperature drift over -40°C to +125°C ambient.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN general-purpose transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BC547BVCEO = 45 V, IC = 100 mA, hFE = 200–450 - lower current rating, higher gain spreadNot suitable for >100 mA loads; better for low-noise small-signal amplification than switchingSelect BC547B only when gain consistency at µA–mA levels is prioritized over power handling
PN2222AVCEO = 40 V, IC = 800 mA, PC = 1 W - slightly lower voltage and current, identical packageMarginally reduced headroom in 45 V rail designs; validated in legacy automotive and telecom modulesChoose PN2222A when sourcing legacy-compatible replacements with documented field reliability in similar thermal environments

Compared with BC635_J35Z, BC547B offers higher hFE but insufficient IC for relay/motor loads, while PN2222A matches TO-92 footprint and thermal performance but trades 5 V VCEO margin for broader industry validation in industrial control firmware stacks.

Availability

BC635_J35Z is available at Aetrix Electronics and suitable for relay driver circuits, DC motor speed control, audio pre-amplifier stages, and LED current regulator designs requiring stable component supply with consistent parametric performance across production batches.

Supply support for BC635_J35Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Fairchild Semiconductor was a U.S.-based semiconductor company specializing in power management, analog, and discrete components before its acquisition by ON Semiconductor in 2016.

The BC635_J35Z belongs to Fairchild's legacy general-purpose bipolar transistor family, engineered for cost-sensitive, high-reliability through-hole applications in industrial controls, consumer electronics, and power interface circuits.

FAQ

What is the maximum collector-emitter voltage rating for BC635_J35Z?

The BC635_J35Z has a VCEO rating of 45 V, meaning it can safely withstand up to 45 volts between collector and emitter with the base open. This value is confirmed in the Absolute Maximum Ratings table and repeated in the Electrical Characteristics section under BVCEO test condition (IC = 10 mA, IB = 0). Exceeding this voltage risks avalanche breakdown and permanent damage to the BC635_J35Z.

Does BC635_J35Z have a specified DC current gain range?

Yes, BC635_J35Z specifies three hFE values: minimum 25 at IC = 5 mA, minimum 40 at IC = 150 mA, and minimum 40 at IC = 500 mA - all tested at VCE = 2 V. These multi-point guarantees allow designers to size base resistors confidently across linear and saturated operating modes, ensuring predictable behavior in both amplifier and switch applications using the BC635_J35Z.

What is the package type and pin configuration of BC635_J35Z?

The BC635_J35Z uses a TO-92 plastic package with standardized lead arrangement: Pin 1 is Emitter, Pin 2 is Collector, Pin 3 is Base - verified in the "Package Dimensions" section and schematic diagrams of the original Fairchild datasheet. This pinout is consistent across BC635/637/639 variants and aligns with JEDEC TO-92 outline drawings, ensuring mechanical compatibility with existing through-hole footprints for the BC635_J35Z.

Can BC635_J35Z be used in switching applications?

Yes, BC635_J35Z is explicitly rated for switching applications per its product description and electrical specifications. Its VCE(sat) ≤ 0.5 V at IC = 500 mA / IB = 50 mA and fT = 100 MHz confirm fast turn-on/turn-off capability and low conduction loss. The BC635_J35Z is commonly deployed in relay drivers, PWM motor controllers, and LED dimming circuits where reliable saturation and thermal stability are required.

What is the junction temperature limit for BC635_J35Z?

The BC635_J35Z has a maximum junction temperature (TJ) of 150°C, as stated in the Absolute Maximum Ratings table. This limit defines the highest allowable silicon die temperature during operation. To maintain reliability, designers must ensure thermal resistance from junction-to-ambient (RθJA) - dependent on PCB copper area and airflow - keeps actual TJ below 150°C under worst-case power dissipation (1 W at 25°C ambient), especially in enclosed enclosures where the BC635_J35Z operates.

BC635_J35Z Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-226-3, TO-92-3 (TO-226AA) Formed Leads
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
45 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 50mA, 500mA
Current - Collector Cutoff (Max):
100nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
40 @ 150mA, 2V
Power - Max:
1 W
Frequency - Transition:
100MHz
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-92-3

BC635_J35Z FAQ

1.How can I place an order for BC635_J35Z through Aetrix?

Please submit a Request for Quotation (RFQ) for BC635_J35Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BC635_J35Z reliable?

The price and inventory of BC635_J35Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC635_J35Z is usually 5 days.

3.What payment methods are accepted for BC635_J35Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC635_J35Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BC635_J35Z?

BC635_J35Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BC635_J35Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BC635_J35Z?

For technical support, including BC635_J35Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC635_J35Z requirements.

6.How does Aetrix verify that BC635_J35Z is sourced from the original manufacturer or authorized distributors?

All BC635_J35Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC635_J35Z meets industry standards.

7.What is the process for return or replacement of BC635_J35Z?

All BC635_J35Z units undergo pre-shipment inspection (PSI). If there is an issue with BC635_J35Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BC635_J35Z part is unused and in its original packaging.

Return procedure for BC635_J35Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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