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Nexperia USA Inc. BC816-25WF

Part No.:
BC816-25WF
Manufacturer:
Nexperia USA Inc.
Category:
Single Bipolar Transistors
Package:
SC-70, SOT-323
Datasheet:
AetrixBC816-25WF.pdf
Description:
TRANS NPN 80V 0.5A SOT-323
Quantity:
Payment:
Payment
Shipping:
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Inventory:9,861

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Product details

Overview

BC816-25WF from Nexperia is an AEC-Q101 qualified NPN general-purpose transistor in SOT323 (SC-70) package, rated for 80 V VCEO, 500 mA continuous collector current, and 160–400 hFE at VCE = 1 V / IC = 100 mA. It serves as a robust switching and amplification device in automotive 48 V board nets and industrial control signal stages.

For engineers reviewing the BC816-25WF datasheet, BC816-25WF pinout, BC816-25WF application, or BC816-25WF equivalent, this page delivers verified package mapping, thermal derating curves, saturation voltage behavior across temperature, junction-to-ambient thermal resistance (431 K/W with 1 cm² collector pad), and direct AEC-Q101 qualification status - all critical for automotive-grade discrete selection.

Technical Context

This transistor operates as a single-element NPN bipolar junction device optimized for linear amplification and saturated switching. Its design supports pulsed peak collector current up to 1 A (tp ≤ 1 ms) and maintains stable DC current gain across −55 °C to +150 °C ambient range, with typical hFE of 250–320 at IC = 100 mA.

Thermal performance is defined for two PCB mounting conditions: standard footprint (Rth(j-a) = 625 K/W) and enhanced 1 cm² collector pad (Rth(j-a) = 431 K/W). Saturation voltage remains ≤400 mV at IC = 500 mA / IB = 50 mA, enabling low-loss switching in space-constrained 48 V subsystems.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO80 V - Maximum safe collector-emitter voltage under open-base condition; enables use in 48 V automotive systems with margin.
IC (continuous)500 mA - Continuous DC collector current rating; defines steady-state load drive capability.
hFE160–400 - DC current gain at VCE = 1 V, IC = 100 mA; ensures reliable base drive sizing for switching applications.
VCE(sat)≤400 mV - Collector-emitter saturation voltage at IC = 500 mA / IB = 50 mA; minimizes conduction loss in on-state.
Ptot290 mW - Total power dissipation at Tamb ≤ 25 °C with 1 cm² collector pad; sets thermal design baseline.
Tj(max)150 °C - Maximum junction temperature; constrains allowable power and ambient operating envelope.
fT100 MHz - Transition frequency at VCE = 5 V, IC = 50 mA; supports moderate-speed switching and RF bias applications.

Pinout & Package

SOT323 (SC-70) is a 3-pin surface-mount plastic package measuring 2.2 mm × 1.35 mm × 0.95 mm (L × W × H), with gull-wing leads and standardized reflow footprint per Figure 13 of the datasheet.

Pin/TerminalCircuit RoleDesign Meaning
1Base (B)Current-controlled input node; requires ≥50 mA base drive for full saturation at 500 mA collector load.
2Emitter (E)Reference terminal for biasing; connected to system ground or low-side return path in common-emitter configuration.
3Collector (C)High-side output node; carries switched load current and connects to 48 V rail or inductive load in automotive modules.

Key Features

FeatureDesign Value
AEC-Q101 qualificationQualified per Stress Test Qualification for Discrete Semiconductors - enables direct use in automotive ECUs without additional reliability screening.
Two hFE binsBC816-25W offers 160–400 hFE, providing tighter gain control than BC816-16W (100–250) for precision biasing.
High VCEO / IC ratio80 V / 500 mA rating supports 48 V board net switching with >60 % voltage headroom against transients.
Low thermal resistanceRth(j-a) = 431 K/W with 1 cm² collector pad - enables higher power handling in compact layouts without active cooling.

Applications

Automotive 48 V Board Net SwitchingIndustrial Sensor Signal Amplification

Use Scenario: Controlling solenoid valves and LED clusters in 48 V mild-hybrid vehicle architectures.

IC Role / Device Role / Timing Role: NPN switch operating in saturation mode to sink load current from 48 V rail to ground.

Use Value: 400 mV VCE(sat) limits conduction loss to <200 mW at 500 mA, reducing thermal stress in sealed ECU enclosures.

Use Scenario: Amplifying low-level analog signals from pressure or temperature sensors before ADC sampling.

IC Role / Device Role / Timing Role: Linear-mode NPN amplifier with stable hFE across −40 °C to +125 °C operating range.

Use Value: 160–400 hFE bin ensures predictable small-signal gain without recalibration across production lots.

Power Supply Enable ControlPLC Digital Output Stage

Use Scenario: Enabling/disabling auxiliary 12 V or 24 V rails in multi-rail industrial power supplies.

IC Role / Device Role / Timing Role: High-side or low-side enable switch driven by microcontroller GPIO.

Use Value: 80 V VCEO accommodates back-EMF from relay coils and inductive loads during turn-off.

Use Scenario: Driving 24 V digital outputs in programmable logic controllers interfacing with field actuators.

IC Role / Device Role / Timing Role: Current-sinking output stage with fast turn-on/turn-off response.

Use Value: 100 MHz fT supports clean edge transitions for 10 kHz PWM control signals without ringing.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN general-purpose transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BC816-25Same electrical specs but in SOT23 package; larger footprint (2.9 mm × 1.3 mm) and higher Rth(j-a) (500 K/W).Less suitable for ultra-dense automotive PCBs where SC-70 size is mandatory.Select when legacy SOT23 layout compatibility is required over miniaturization.
MMBT3904LT1GLower VCEO (40 V), lower hFE (100–300), not AEC-Q101 qualified.Restricted to non-automotive 24 V systems; requires external reliability validation for automotive use.Choose only for cost-sensitive consumer or industrial designs without automotive qualification needs.

Compared with BC816-25 and MMBT3904LT1G, BC816-25WF uniquely combines AEC-Q101 qualification, 80 V rating, SC-70 miniaturization, and 160–400 hFE - making it the only drop-in solution for space-constrained, high-reliability 48 V automotive switching without derating or redesign.

Availability

BC816-25WF is available at Aetrix Electronics and suitable for automotive 48 V board net switching, industrial sensor signal amplification, and PLC digital output stages requiring stable component supply and long-term lifecycle support.

Supply support for BC816-25WF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Nexperia is a global semiconductor expert focused on high-volume, high-reliability discrete and logic devices, with leadership in automotive-qualified components and advanced packaging.

The BC816W series belongs to Nexperia's AEC-Q101 qualified general-purpose transistor product line, engineered specifically for robust switching and amplification in harsh automotive and industrial environments.

FAQ

Is BC816-25WF pin-compatible with BC816-16W?

Yes - both share identical SOT323 (SC-70) pinout (1 = Base, 2 = Emitter, 3 = Collector) and mechanical footprint. The only difference is DC current gain binning: BC816-16W is 100–250 hFE, while BC816-25W is 160–400 hFE. No layout change is needed when upgrading between them.

What is the maximum allowable base current for continuous operation?

The absolute maximum peak base current is 200 mA (single pulse, tp ≤ 1 ms), but for continuous DC operation, base current must be limited to ensure junction temperature stays ≤150 °C. At IC = 500 mA and hFE = 160, IB ≈ 3.1 mA is sufficient for saturation - practical designs use 5–10 mA to guarantee margin across temperature and process variation.

Does BC816-25WF support wave soldering?

Yes - Nexperia provides a dedicated wave soldering footprint (Figure 14) with 3.65 mm × 2.1 mm land pattern and preferred transport direction. Thermal profile must comply with IPC-J-STD-020 for MSL1 devices; no pre-baking is required due to moisture sensitivity level 1 rating.

How does thermal performance differ between standard and enhanced PCB mounting?

With standard SOT323 footprint (no extended copper), Rth(j-a) is 625 K/W; with 1 cm² collector pad, it improves to 431 K/W - a 31 % reduction. This allows 290 mW dissipation at 25 °C ambient in the enhanced case versus only ~210 mW in standard mounting, directly impacting power budget in sealed enclosures.

BC816-25WF Specifications

Product attributes
Attribute value
Manufacturer:
Nexperia USA Inc.
Series:
BC816W
Package/Case:
SC-70, SOT-323
Packaging:
Tape & Reel (TR)
Product Status:
Active
Transistor Type:
NPN
Current - Collector (Ic) (Max):
500 mA
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
400mV @ 5mA, 50mA
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
160 @ 100mA, 1V
Power - Max:
200 mW
Frequency - Transition:
100MHz
Operating Temperature:
150°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-323

BC816-25WF FAQ

1.How can I place an order for BC816-25WF through Aetrix?

Please submit a Request for Quotation (RFQ) for BC816-25WF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BC816-25WF reliable?

The price and inventory of BC816-25WF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BC816-25WF is usually 5 days.

3.What payment methods are accepted for BC816-25WF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BC816-25WF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BC816-25WF?

BC816-25WF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BC816-25WF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BC816-25WF?

For technical support, including BC816-25WF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BC816-25WF requirements.

6.How does Aetrix verify that BC816-25WF is sourced from the original manufacturer or authorized distributors?

All BC816-25WF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BC816-25WF meets industry standards.

7.What is the process for return or replacement of BC816-25WF?

All BC816-25WF units undergo pre-shipment inspection (PSI). If there is an issue with BC816-25WF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BC816-25WF part is unused and in its original packaging.

Return procedure for BC816-25WF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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