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Diodes Incorporated BCP5616TQTA

Part No.:
BCP5616TQTA
Manufacturer:
Diodes Incorporated
Category:
Single Bipolar Transistors
Package:
TO-261-4, TO-261AA
Datasheet:
AetrixBCP5616TQTA.pdf
Description:
TRANS NPN 80V 1A SOT-223-3
Quantity:
Payment:
Payment
Shipping:
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Inventory:657

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Product details

Overview

BCP5616TQTA from Diodes Incorporated is an AEC-Q101 qualified 80V NPN medium-power bipolar junction transistor in SOT223 package, rated for 1A continuous collector current, 2W power dissipation, and VCE(sat) < 500 mV at 500 mA/50 mA drive-used in automotive body control modules for relay and lamp driver stages.

For engineers reviewing the BCP5616TQTA datasheet, BCP5616TQTA pinout, BCP5616TQTA application, or BCP5616TQTA equivalent, key selection criteria include VCEO = 80 V, hFE = 63–250 (IC = 5–500 mA), fT = 100–150 MHz, thermal resistance RθJL = 21.7 °C/W, and AEC-Q101 qualification status.

Technical Context

This NPN BJT operates as a medium-power switching device with high-voltage capability (VCEO = 80 V, VCBO = 100 V) and robust thermal performance (RθJL = 21.7 °C/W). Its low saturation voltage (≤500 mV @ IC = 500 mA, IB = 50 mA) enables efficient on-state conduction in 12 V automotive loads.

The device delivers DC current gain hFE ranging from 63 to 250 across operating conditions (IC = 5–500 mA, VCE = 2 V), supporting both linear amplification and saturated switching. Its 150 MHz transition frequency (fT) supports moderate-speed digital and analog signal handling up to ~10 MHz switching.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO80 V - Withstands 12 V automotive system transients up to ISO 7637-2 Pulse 1 (−100 V) when used with clamping protection
IC (continuous)1 A - Supports driving resistive loads up to ~12 W at 12 V without forced cooling
VCE(sat)< 500 mV @ IC = 500 mA, IB = 50 mA - Limits conduction loss to < 250 mW, reducing thermal stress in PCB-mounted applications
hFE63–250 - Enables base drive optimization across load currents from 10 mA to 500 mA with single-resistor biasing
fT100–150 MHz - Supports PWM switching up to 10 MHz with minimal gain roll-off in feedback-controlled drivers
RθJL21.7 °C/W - Allows direct thermal coupling to copper pour, enabling 1.5 W dissipation at +85 °C ambient with 2 oz Cu
AEC-Q101Qualified - Meets stress test requirements for automotive under-hood and cabin applications per JESD22-A108

Pinout & Package

SOT223 package with integrated heat sink tab (Collector-connected lead), molded green compound (UL 94V-0), and matte tin-plated terminals solderable per MIL-STD-202 Method 208.

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Emitting terminal for majority carriersReference node for base bias network; connects to ground or low-side return path
2 (Base)Control electrode for minority carrier injectionReceives current-limited drive (max 100 mA DC); requires series resistor for microcontroller interfacing
3 (Collector)Output current terminalConnected to load and heat sink; electrically tied to exposed tab for thermal and electrical conduction
4 (Tab / Heat Sink)Thermal and electrical extension of CollectorMust be soldered to ≥50 mm² 2 oz copper for rated 2.5 W dissipation; not isolated

Key Features

FeatureDesign Value
AEC-Q101 qualificationValidated for automotive use including temperature cycling, HTRB, and ESD (HBM 4 kV) per IATF 16949 manufacturing
VCEO = 80 VEnables direct replacement of legacy 60 V transistors in 24 V commercial vehicle lighting and actuator circuits
Low VCE(sat)Reduces power loss by >30% vs. standard 1 A BJTs (e.g., MMBT4401), improving efficiency in thermally constrained PCBs
SOT223 thermal performanceRθJL = 21.7 °C/W allows 1.5× higher continuous power than SOT-23 equivalents at same board area
Green constructionHalogen- and antimony-free (<900 ppm Br/Cl, <1000 ppm Sb) meets EU ELV and OEM sustainability mandates

Applications

Automotive Lamp DriverBody Control Module Relay Driver

Use Scenario: Driving 12 V halogen headlamp filaments (2–5 A peak) via external flyback diode and MCU GPIO.

IC Role / Device Role / Timing Role: NPN switch controlling high-side load through Darlington or single-stage configuration.

Use Value: Low VCE(sat) minimizes self-heating during 100% duty-cycle operation; AEC-Q101 ensures reliability over 15-year vehicle life.

Use Scenario: Activating 12 V automotive relays (coil R ≈ 60–120 Ω) in door lock, window lift, or HVAC control units.

IC Role / Device Role / Timing Role: Medium-current saturated switch interfaced directly with 3.3 V/5 V microcontroller outputs.

Use Value: hFE ≥ 63 at IC = 100 mA enables single-resistor base drive; SOT223 tab provides mechanical stability in vibration-prone environments.

DC Motor Speed ControlIndustrial Sensor Interface Amplifier

Use Scenario: PWM-driven 24 V brushed DC motors (e.g., radiator fan, seat adjuster) with current sensing and thermal foldback.

IC Role / Device Role / Timing Role: Low-side switching element in half-bridge topology with gate driver IC or discrete logic.

Use Value: fT ≥ 100 MHz supports clean 20 kHz PWM edges; RθJL enables sustained 1 A operation without heatsink in sealed enclosures.

Use Scenario: Linear amplification stage for analog sensor signals (e.g., pressure, temperature) in engine bay ECUs.

IC Role / Device Role / Timing Role: Common-emitter amplifier with emitter degeneration for stable DC gain and bandwidth.

Use Value: hFE variation ≤ 4× across IC = 5–500 mA simplifies bias design; VCEO = 80 V accommodates supply rail transients.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN medium-power transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
ZXTN25050DFHTAVCEO = 50 V, hFE = 100–300, SOT223, RθJL = 20 °C/W, AEC-Q101Limited to 24 V systems; unsuitable for 12 V load dumps without additional clampingSelect only if VCEO margin is relaxed and higher hFE improves base drive margin
BCP56-16VCEO = 80 V, IC = 1 A, SOT223, but non-automotive grade (no AEC-Q101, no PPAP)Not qualified for automotive production; lacks change control and IATF16949 traceabilityAcceptable for industrial prototypes or cost-sensitive non-automotive designs only

Compared with ZXTN25050DFHTA and BCP56-16, BCP5616TQTA uniquely combines 80 V rating, AEC-Q101 compliance, and validated thermal performance for production automotive switching-making it the only drop-in solution for Tier 1 body electronics requiring full PPAP documentation and long-term supply continuity.

Availability

BCP5616TQTA is available at Aetrix Electronics and suitable for automotive lamp drivers, body control module relay interfaces, and industrial DC motor controllers requiring stable component supply across multi-year production cycles.

Supply support for BCP5616TQTA includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The BCP56x series belongs to Diodes' automotive-qualified bipolar transistor product line, engineered specifically for high-reliability medium-power switching in harsh-environment vehicle subsystems including lighting, power distribution, and actuation.

FAQ

Is BCP5616TQTA pin-compatible with standard SOT223 NPN transistors?

Yes-BCP5616TQTA uses the industry-standard SOT223 pinout: Pin 1 = Emitter, Pin 2 = Base, Pin 3 = Collector, with the exposed tab electrically connected to the Collector. This matches JEDEC MO-178AB and is mechanically and electrically compatible with other SOT223-packaged NPN devices such as MJD31C or ZTX653, provided voltage and gain requirements align.

What is the maximum safe operating area (SOA) limit at 85°C ambient?

At TA = 85°C, the derated power dissipation is 1.5 W (based on RθJA = 45.6 °C/W and TJ(max) = 150°C). The SOA boundary at DC operation is defined by VCE ≤ 80 V and IC ≤ 1 A, with second breakdown limiting pulsed operation above 50 V/1 A. Full SOA curves are provided in Figure 7 of DS43137 Rev. 1–2.

Does BCP5616TQTA require a base resistor when driven by a 3.3 V MCU GPIO?

Yes-a series base resistor is mandatory. For IC = 500 mA and minimum hFE = 63, required IB ≥ 7.9 mA. With 3.3 V GPIO and VBE(on) ≈ 0.85 V, a 300 Ω resistor limits base current to ~8.3 mA, ensuring saturation while preventing excessive MCU output loading or thermal overstress.

How does the "Green" material composition affect soldering process compatibility?

The halogen- and antimony-free molding compound meets IPC-J-STD-020 moisture sensitivity Level 1, allowing unlimited floor life at ≤30°C/60% RH. It is fully compatible with standard SnPb and lead-free reflow profiles (peak ≤ 260°C), with no special prebake or nitrogen requirements-verified per MIL-STD-202 Method 208 for matte tin plating adhesion and wetting.

BCP5616TQTA Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
TO-261-4, TO-261AA
Packaging:
Tape & Reel (TR)
Product Status:
Active
Transistor Type:
NPN
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 50mA, 500mA
Current - Collector Cutoff (Max):
100nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
100 @ 150mA, 2V
Power - Max:
2.5 W
Frequency - Transition:
150MHz
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-223-3

BCP5616TQTA FAQ

1.How can I place an order for BCP5616TQTA through Aetrix?

Please submit a Request for Quotation (RFQ) for BCP5616TQTA on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BCP5616TQTA reliable?

The price and inventory of BCP5616TQTA are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BCP5616TQTA is usually 5 days.

3.What payment methods are accepted for BCP5616TQTA?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BCP5616TQTA transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BCP5616TQTA?

BCP5616TQTA orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BCP5616TQTA order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BCP5616TQTA?

For technical support, including BCP5616TQTA datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BCP5616TQTA requirements.

6.How does Aetrix verify that BCP5616TQTA is sourced from the original manufacturer or authorized distributors?

All BCP5616TQTA products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BCP5616TQTA meets industry standards.

7.What is the process for return or replacement of BCP5616TQTA?

All BCP5616TQTA units undergo pre-shipment inspection (PSI). If there is an issue with BCP5616TQTA, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BCP5616TQTA part is unused and in its original packaging.

Return procedure for BCP5616TQTA:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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