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Diodes Incorporated BCP5616TTA

Part No.:
BCP5616TTA
Manufacturer:
Diodes Incorporated
Category:
Single Bipolar Transistors
Package:
TO-261-4, TO-261AA
Datasheet:
AetrixBCP5616TTA.pdf
Description:
TRANS NPN 80V 1A SOT-223-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:296

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Product details

Overview

BCP5616TTA from Diodes Incorporated is an 80V NPN medium-power transistor in SOT223 package, rated for 1A continuous collector current and 2.5W power dissipation, with VCE(sat) < 500 mV at IC = 500 mA / IB = 50 mA, hFE = 63–250 (depending on bias), and fT = 100–150 MHz - used in AF driver and output stages of audio amplifiers and medium-power switching circuits.

For engineers reviewing the BCP5616TTA datasheet, BCP5616TTA pinout, BCP5616TTA application, or BCP5616TTA equivalent, key selection criteria include VCEO = 80 V, IC = 1 A, thermal resistance RθJA = 45.6 °C/W, saturation voltage performance under 500 mA load, and SOT223 lead-frame thermal capability for board-level power handling.

Technical Context

This NPN bipolar junction transistor operates in linear amplification and saturated switching modes, with guaranteed BVCEO ≥ 80 V and BVCBO ≥ 100 V to support robust voltage margin in 24–48 V industrial control rails. Its hFE range spans 63–250 across IC = 5 mA to 500 mA, enabling stable gain control in both small-signal pre-driver and medium-current output configurations.

Thermal design is anchored by RθJL = 21.7 °C/W (junction-to-leads) and RθJA = 45.6 °C/W (on 50 mm × 50 mm 2 oz Cu PCB), supporting sustained 1 A operation with appropriate copper pour. ESD ratings meet JEDEC Class 3A HBM (4 kV) and MM (400 V), suitable for assembly environments without ultra-high-ESD controls.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 80 V - supports operation in 48 V supply systems with ≥2× safety margin against transients
IC (continuous) 1 A - enables direct drive of relays, small solenoids, or audio output loads up to ~5 W
VCE(sat) < 500 mV @ 500 mA / 50 mA - minimizes conduction loss and self-heating in switching applications
fT 100–150 MHz - sufficient for AF amplification (≤20 kHz) and low-MHz digital switching with clean edges
RθJA 45.6 °C/W - requires ≥50 mm × 50 mm 2 oz Cu pad for full 2.5 W dissipation at +25°C ambient
hFE 63–250 - provides predictable DC gain across operating range, easing bias network design

Pinout & Package

SOT223 package with exposed collector tab for thermal conduction; molded green compound (UL 94V-0), matte tin-plated leads, moisture sensitivity level 1.

Pin/Terminal Circuit Role Design Meaning
1 (Emitter) Emitting terminal for majority carriers Low-impedance return path; connected to ground or low-side reference in common-emitter switches
2 (Base) Control electrode for carrier injection Requires current-limited drive (max IB = 100 mA continuous); sensitive to ESD
3 (Collector) Current-collecting terminal Exposed metal tab - must be soldered to large copper area for thermal management and electrical connection
4 (Collector Tab) Primary thermal and power path Electrically and thermally tied to pin 3; not isolated - critical for heatsinking and current routing

Key Features

Feature Design Value
High VCEO rating 80 V enables use in 36–48 V industrial power rails without derating for surge conditions
Low VCE(sat) < 500 mV at 500 mA reduces power loss to < 250 mW, lowering thermal stress in compact layouts
SOT223 thermal performance RθJL = 21.7 °C/W allows >1.5 W dissipation even with minimal PCB copper
Automotive-compliant variant available BCP5616TQ meets AEC-Q101, PPAP-capable, manufactured in IATF 16949 facilities

Applications

Audio Output Stage DC Motor Driver

Use Scenario: Final amplification stage in Class-B or Class-AB audio modules delivering ≤5 W into 4–8 Ω loads.

IC Role / Device Role / Timing Role: NPN output switch amplifying line-level signal to speaker-level current with low distortion.

Use Value: VCE(sat) < 500 mV ensures minimal voltage drop and heat generation during high-current peaks.

Use Scenario: Low-side switching of brushed DC motors (12–24 V, ≤1 A stall current) in HVAC actuators or robotic joints.

IC Role / Device Role / Timing Role: Medium-power NPN switch controlling motor direction via H-bridge half-bridge configuration.

Use Value: 80 V VCEO accommodates inductive kickback up to 40 V, eliminating need for external clamping diodes.

Relay Driver Power Supply Pass Transistor

Use Scenario: Driving 12 V/24 V electromagnetic relays with coil currents up to 800 mA in PLC I/O modules.

IC Role / Device Role / Timing Role: Saturated NPN switch providing low-impedance path to ground for relay coil.

Use Value: hFE ≥ 63 at IC = 500 mA ensures reliable turn-on with ≤8 mA base drive, compatible with MCU GPIO.

Use Scenario: Linear pass element in adjustable 5–15 V, 1 A regulated supplies for analog sensor subsystems.

IC Role / Device Role / Timing Role: Series-pass transistor dissipating up to 2.5 W while maintaining tight output regulation.

Use Value: RθJA = 45.6 °C/W permits stable operation at +70°C ambient with standard 2 oz Cu layout.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN medium-power transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
ZTX653 VCEO = 60 V, IC = 1 A, RθJA = 60 °C/W, hFE = 100–800 Limited to ≤36 V systems; higher gain but poorer thermal performance than BCP5616TTA Select when high hFE is prioritized over voltage margin and thermal headroom
MJD112 VCEO = 100 V, IC = 2 A, TO-220 package, RθJA = 30 °C/W Higher power and voltage capability but requires through-hole mounting and larger footprint Choose for >1.5 A loads or where TO-220 mechanical retention and heatsink interface are required

Compared with ZTX653 and MJD112, BCP5616TTA uniquely balances 80 V rating, SOT223 surface-mount thermal efficiency, and moderate gain - making it optimal for space-constrained 24–48 V industrial switching where leaded alternatives add cost and layout complexity.

Availability

BCP5616TTA is available at Aetrix Electronics and suitable for audio output stages, relay drivers, DC motor control, and linear regulator pass elements requiring stable component supply, RoHS compliance, and automotive-grade traceability options.

Supply support for BCP5616TTA includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and distribution operations across Asia, Europe, and the Americas.

The BCP56xx series belongs to Diodes' general-purpose bipolar transistor product line, engineered for medium-power switching and amplification in industrial, consumer, and automotive-qualified applications where reliability, thermal performance, and consistent gain are essential.

FAQ

Is BCP5616TTA pin-compatible with BCP5610TTA or BCP5616TTC?

Yes - all BCP56xxT variants share identical SOT223 pinout (Emitter-Base-Collector-Tab) and mechanical dimensions. BCP5616TTA and BCP5616TTC differ only in reel size (1,000 vs. 4,000 units) and tape width (12 mm for both); electrical specs and marking code (BCP 5616T) are identical across TTA/TTC suffixes.

What is the maximum safe operating temperature for continuous 1 A collector current?

At IC = 1 A and VCE ≈ 1 V (typical in linear mode), power dissipation reaches ~1 W. With RθJA = 45.6 °C/W and 25°C ambient, junction temperature rises ~46°C - well within the −55°C to +150°C rating. Full 2.5 W operation requires strict adherence to the 50 mm × 50 mm 2 oz Cu layout per datasheet Note 5.

Does BCP5616TTA require a base resistor in switching applications?

Yes - base current must be limited to avoid exceeding IB(max) = 100 mA continuous. For IC = 500 mA and minimum hFE = 63, ≥8 mA base drive is needed; a 470 Ω resistor from a 5 V MCU GPIO limits IB to ~10.6 mA, ensuring saturation while staying within safe operating area.

Can BCP5616TTA replace BC817-40 in SOT-23 designs?

No - BCP5616TTA uses SOT223 (4-pin, exposed collector tab), while BC817-40 is in SOT-23 (3-pin, no thermal pad). Pin count, footprint, thermal capacity, and current rating differ significantly; direct substitution would require PCB redesign and thermal validation. Use only if SOT223 layout and ≥1 A current capability are intentional design requirements.

BCP5616TTA Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
TO-261-4, TO-261AA
Packaging:
Tape & Reel (TR)
Product Status:
Active
Transistor Type:
NPN
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 50mA, 500mA
Current - Collector Cutoff (Max):
100nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
100 @ 150mA, 2V
Power - Max:
2.5 W
Frequency - Transition:
150MHz
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-223-3

BCP5616TTA FAQ

1.How can I place an order for BCP5616TTA through Aetrix?

Please submit a Request for Quotation (RFQ) for BCP5616TTA on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BCP5616TTA reliable?

The price and inventory of BCP5616TTA are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BCP5616TTA is usually 5 days.

3.What payment methods are accepted for BCP5616TTA?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BCP5616TTA transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BCP5616TTA?

BCP5616TTA orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BCP5616TTA order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BCP5616TTA?

For technical support, including BCP5616TTA datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BCP5616TTA requirements.

6.How does Aetrix verify that BCP5616TTA is sourced from the original manufacturer or authorized distributors?

All BCP5616TTA products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BCP5616TTA meets industry standards.

7.What is the process for return or replacement of BCP5616TTA?

All BCP5616TTA units undergo pre-shipment inspection (PSI). If there is an issue with BCP5616TTA, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BCP5616TTA part is unused and in its original packaging.

Return procedure for BCP5616TTA:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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