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Diodes Incorporated BCP5616TTC

Part No.:
BCP5616TTC
Manufacturer:
Diodes Incorporated
Category:
Single Bipolar Transistors
Package:
TO-261-4, TO-261AA
Datasheet:
AetrixBCP5616TTC.pdf
Description:
TRANS NPN 80V 1A SOT-223-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,698

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Product details

Overview

BCP5616TTC from Diodes Incorporated is an 80V NPN medium-power transistor in SOT223 package, rated for 1A continuous collector current and 2W power dissipation, with VCE(SAT) < 500 mV at 500 mA, used in AF driver stages and medium-power switching circuits in industrial control and audio output amplification.

For engineers reviewing the BCP5616TTC datasheet, BCP5616TTC pinout, BCP5616TTC application, or BCP5616TTC equivalent, key selection criteria include VCEO = 80 V, hFE = 63–250 (IC = 5–500 mA), fT = 100–150 MHz, RθJA = 45.6 °C/W, and SOT223 thermal performance under PCB copper area constraints.

Technical Context

This NPN bipolar junction transistor operates in linear amplification and saturated switching modes, with guaranteed BVCEO ≥ 80 V and low saturation voltage enabling efficient operation in 24V industrial load drivers. Its fT of 100–150 MHz supports audio-frequency signal amplification up to ~100 kHz with stable gain.

The device features a thermally enhanced SOT223 package with collector-connected tab, delivering RθJL = 21.7 °C/W to PCB copper, and meets J-STD-020 Level 1 moisture sensitivity-suitable for standard reflow without bake preconditioning.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO80 V - Withstands 80V collector-emitter blocking voltage in open-base condition, suitable for 24–48V DC supply rails.
IC (cont.)1 A - Continuous collector current rating enables direct drive of solenoids, relays, and small motors without external heat sinking.
PD2.5 W - Maximum steady-state power dissipation at TA = 25°C on 50 mm × 50 mm 2 oz Cu PCB.
VCE(SAT)< 0.5 V @ IC = 500 mA, IB = 50 mA - Low saturation loss reduces conduction heating in switching applications.
hFE63–250 - DC current gain varies with operating point (5 mA to 500 mA), supporting both small-signal and medium-power bias design.
fT100–150 MHz - Transition frequency ensures usable gain in audio preamp and driver stages up to 100 kHz.
RθJA45.6 °C/W - Thermal resistance defines junction-to-ambient temperature rise per watt; requires adequate PCB copper area for thermal management.

Pinout & Package

SOT223 package with exposed collector tab (pin 3) for thermal conduction to PCB copper; molded green compound, UL 94V-0 rated, matte tin-plated leads solderable per MIL-STD-202.

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Emitter terminalCurrent return path; connected to ground or low-side reference in common-emitter configurations.
2 (Base)Control inputReceives base current to regulate collector current; requires series resistor for current-limited drive.
3 (Collector)Main output terminalHigh-current output node; electrically and thermally connected to exposed metal tab for PCB heat spreading.
4 (Collector Tab)Collector extensionIntegral thermal and electrical connection to collector; must be soldered to ≥50 mm² 2 oz copper for rated PD.

Key Features

FeatureDesign Value
80V VCEO ratingEnables use in 48V industrial bus systems without derating for transient overvoltage.
Low VCE(SAT)Reduces power loss to <250 mW at 500 mA, minimizing thermal stress in compact PCB layouts.
SOT223 thermal performanceRθJL = 21.7 °C/W allows >1.1 W dissipation with 25°C ambient rise on minimal copper area.
AEC-Q101 qualified variant availableBCP5616TQ version supports automotive applications with PPAP documentation and IATF 16949 manufacturing.

Applications

Audio Frequency DriverIndustrial Load Switch

Use Scenario: Driving 8Ω speaker loads in Class-A/B audio output stages of embedded audio modules.

IC Role / Device Role / Timing Role: NPN medium-power amplifier in common-emitter configuration, biased for linear operation.

Use Value: hFE stability across 5–500 mA and fT > 100 MHz ensure flat gain response up to 20 kHz.

Use Scenario: Switching 24V DC solenoid valves in PLC I/O modules with microcontroller GPIO control.

IC Role / Device Role / Timing Role: Saturated switch with base-driven turn-on/turn-off, interfacing MCU logic to inductive load.

Use Value: VCEO = 80 V provides 3× safety margin over 24V rail; VCE(SAT) < 0.5 V limits resistive loss.

DC Motor ControlPower Supply Pass Transistor

Use Scenario: H-bridge half-bridge leg in brushed DC motor controllers for robotics and automation.

IC Role / Device Role / Timing Role: Medium-current switching element handling bidirectional current up to 1A peak.

Use Value: ICM = 2 A supports PWM-based motor start surge; SOT223 tab enables thermal coupling to heatsink pad.

Use Scenario: Series pass element in linear regulated 5V/3.3V supplies for analog sensor subsystems.

IC Role / Device Role / Timing Role: Voltage-controlled current source regulating output by varying base voltage.

Use Value: Low VCE(SAT) minimizes dropout voltage; 2.5W PD supports >500 mA output at 2V dropout.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN medium-power transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
ZTX653VCEO = 60 V, hFE = 100–300, SOT89 package, RθJA = 125 °C/WLimited to ≤36V systems; higher thermal resistance requires larger copper area or heatsink.Select when higher hFE at low IC is prioritized over voltage rating and thermal performance.
MJD112VCEO = 80 V, IC = 2 A, TO-252 package, RθJA = 60 °C/WHigher current capability but larger footprint and lower power density than SOT223.Choose for >1A continuous loads where board space permits TO-252 mounting and thermal vias.

Compared with ZTX653 and MJD112, BCP5616TTC delivers optimal balance of 80V rating, 1A current, low saturation voltage, and SOT223 thermal efficiency-making it preferred for space-constrained 24–48V industrial switching where thermal management is critical.

Availability

BCP5616TTC is available at Aetrix Electronics and suitable for industrial control systems, audio driver circuits, and DC motor interfaces requiring stable component supply and RoHS-compliant manufacturing.

Supply support for BCP5616TTC includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The BCP56xx series belongs to Diodes' general-purpose bipolar transistor product line, engineered for reliable medium-power switching and amplification in industrial, consumer, and automotive-qualified applications.

FAQ

What is the maximum safe operating voltage for BCP5616TTC in a common-emitter configuration?

The absolute maximum VCEO is 80 V with open base, verified per JEDEC test conditions. In practical designs, derate to ≤64 V (80% of rating) for reliability in 48V systems with transients. The device's BVCBO = 100 V further supports robustness against inductive kickback in relay/solenoid switching.

Can BCP5616TTC replace BC817-40 in SOT23 footprint designs?

No-BCP5616TTC uses SOT223, not SOT23, and has different pinout (Emitter-Base-Collector-Tab vs Emitter-Base-Collector). It cannot be substituted without PCB redesign. Its higher voltage, current, and thermal capability are intended for applications where BC817-40 would thermally saturate or avalanche.

Is the exposed collector tab electrically isolated from other pins?

No-the collector tab (pin 4) is electrically and thermally connected to pin 3 (collector). It must be routed to the same net and soldered to a dedicated copper pour. Isolation is not possible; any attempt to insulate the tab voids thermal performance ratings and violates JEDEC mounting guidelines.

Does BCP5616TTC require gate/base protection when driving inductive loads?

Yes-while the device has no integrated flyback diode, its VCEO rating assumes external clamping. A reverse-biased fast recovery diode (e.g., 1N4148 or BAT54) must be placed across the inductive load to suppress VL = −L·di/dt spikes and prevent secondary breakdown during turn-off.

BCP5616TTC Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
TO-261-4, TO-261AA
Packaging:
Tape & Reel (TR)
Product Status:
Active
Transistor Type:
NPN
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 50mA, 500mA
Current - Collector Cutoff (Max):
100nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
100 @ 150mA, 2V
Power - Max:
2.5 W
Frequency - Transition:
150MHz
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-223-3

BCP5616TTC FAQ

1.How can I place an order for BCP5616TTC through Aetrix?

Please submit a Request for Quotation (RFQ) for BCP5616TTC on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BCP5616TTC reliable?

The price and inventory of BCP5616TTC are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BCP5616TTC is usually 5 days.

3.What payment methods are accepted for BCP5616TTC?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BCP5616TTC transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BCP5616TTC?

BCP5616TTC orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BCP5616TTC order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BCP5616TTC?

For technical support, including BCP5616TTC datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BCP5616TTC requirements.

6.How does Aetrix verify that BCP5616TTC is sourced from the original manufacturer or authorized distributors?

All BCP5616TTC products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BCP5616TTC meets industry standards.

7.What is the process for return or replacement of BCP5616TTC?

All BCP5616TTC units undergo pre-shipment inspection (PSI). If there is an issue with BCP5616TTC, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BCP5616TTC part is unused and in its original packaging.

Return procedure for BCP5616TTC:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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