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Nexperia USA Inc. BCP68-25/ZLF

Part No.:
BCP68-25/ZLF
Manufacturer:
Nexperia USA Inc.
Category:
Single Bipolar Transistors
Package:
TO-261-4, TO-261AA
Datasheet:
AetrixBCP68-25/ZLF.pdf
Description:
TRANS NPN 20V 2A SOT-223
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,029

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Product details

Overview

BCP68-25/ZLF from Nexperia is a medium-power NPN bipolar junction transistor in SOT223 (SC-73) package, rated for 20 V VCEO, 2 A continuous collector current, and 1.35 W power dissipation on 6 cm² copper pad - used as low-side switch or MOSFET driver in battery-powered DC-DC converters and linear regulators.

For engineers reviewing the BCP68-25/ZLF datasheet, BCP68-25/ZLF pinout, BCP68-25/ZLF application, or BCP68-25/ZLF equivalent, this page delivers verified electrical parameters, thermal derating behavior, hFE binning (160–375 at IC = 500 mA), SOT223 terminal mapping, and validated alternatives for power switching designs requiring stable gain and robust pulsed current handling.

Technical Context

The BCP68-25/ZLF operates as a silicon NPN transistor with VCEO = 20 V, VCBO = 32 V, and VEBO = 5 V, supporting linear and switching modes up to 150 °C junction temperature. Its hFE binning (160–375) ensures predictable base drive requirements in saturated-switch applications.

Thermal performance is defined across three PCB mounting conditions: standard footprint (Rth(j-a) = 192 K/W), 1 cm² collector pad (125 K/W), and 6 cm² pad (93 K/W). Transient thermal impedance curves confirm suitability for ≤1 ms pulse operation at duty cycles ≤0.02.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 20 V - Maximum safe collector-emitter voltage with base open; defines upper rail limit in low-side switch configurations.
IC (continuous) 2 A - Continuous DC collector current rating at Tamb ≤ 25 °C on 6 cm² copper; sets steady-state load-driving capability.
hFE @ VCE=1 V, IC=500 mA 160–375 - Guaranteed DC current gain range for precise base resistor selection in saturation-critical drivers.
Ptot (max) 1.35 W - Total power dissipation limit on FR4 PCB with 6 cm² collector copper; determines thermal margin in compact power stages.
fT 40–170 MHz - Transition frequency at VCE=5 V, IC=50 mA; supports high-speed switching up to ~10 MHz with adequate gain margin.
VCE(sat) @ IC=2 A, IB=200 mA ≤ 0.6 V - Confirmed saturation voltage ensuring <1.2 W conduction loss at full rated current.
Cc 22 pF - Collector capacitance at VCB=10 V; impacts switching speed and EMI in hard-switched topologies.

Pinout & Package

SOT223 (SC-73) surface-mount plastic package with four terminals: two collector leads (pins 2 and 4) for enhanced thermal and current handling, one base (pin 1), and one emitter (pin 3). The exposed collector tab provides direct thermal path to PCB copper.

Pin/Terminal Circuit Role Design Meaning
1 Base Control input node; requires current-limited drive to achieve target IC with specified hFE.
2 Collector Main high-current output terminal; electrically and thermally tied to pin 4 and exposed metal tab.
3 Emitter Reference node for load return path; common connection point for grounded-load configurations.
4 Collector Second collector terminal - parallel-connected to pin 2 to reduce bond wire resistance and improve thermal spreading.

Key Features

Feature Design Value
High IC/ICM capability 2 A continuous / 3 A peak (1 ms pulse) enables driving heavy loads like solenoids or power MOSFET gates without external amplification.
Two hFE bins (BCP68 / BCP68-25) BCP68-25 guarantees 160–375 hFE at IC=500 mA, reducing base drive uncertainty in production designs.
Enhanced thermal performance 93 K/W Rth(j-a) with 6 cm² collector pad allows >1 W dissipation in space-constrained industrial PCBs.
Robust absolute maximum ratings VCBO=32 V, VEBO=5 V, and Tj=150 °C support operation in noisy 24 V systems with transient overvoltage exposure.

Applications

Linear Voltage Regulators MOSFET Drivers

Use Scenario: Pass transistor in adjustable LDOs delivering up to 2 A output current with dropout <1 V.

IC Role / Device Role / Timing Role: Series pass element regulating output by varying VCE in linear mode.

Use Value: Low VCE(sat) (≤0.6 V) and stable hFE minimize dropout and thermal drift across load and temperature.

Use Scenario: Gate driver stage for N-channel power MOSFETs in buck converters or motor H-bridges.

IC Role / Device Role / Timing Role: Current amplifier converting microcontroller GPIO logic into high-current gate charge/discharge pulses.

Use Value: 3 A peak current capability and fast fT ensure sub-100 ns gate transitions for efficient 500 kHz–1 MHz switching.

Low-Side Switches Battery-Driven Devices

Use Scenario: Load switch controlling 12 V/2 A solenoids, relays, or LED arrays in PLC I/O modules.

IC Role / Device Role / Timing Role: Saturated switch connecting load between supply and ground under digital control.

Use Value: Dual-collector construction lowers on-resistance equivalent and improves thermal reliability during sustained 2 A conduction.

Use Scenario: Power management in portable medical monitors or handheld test equipment with 3.3–24 V battery inputs.

IC Role / Device Role / Timing Role: Enable-controlled power path switch isolating subsystems to extend battery life.

Use Value: Low ICBO (≤100 nA) and wide Tamb range (−55 to +150 °C) ensure low standby leakage and field reliability.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN medium-power switching applications.

Alternative Part Technical Difference Application Difference Selection Advice
BCP56-16 Same SOT223 package; lower VCEO (60 V), higher hFE min (100), but lower IC (1 A). Better for higher-voltage, lower-current linear regulation where gain stability > current capacity is critical. Select when operating above 20 V rail or needing tighter hFE tolerance at <1 A loads.
ZTX653 TO-92 package; VCEO = 60 V, IC = 3 A, hFE = 100–800, but no dual-collector thermal enhancement. Higher voltage/current headroom but limited thermal performance in SMT layouts due to through-hole form factor. Choose only if board layout permits TO-92 and system-level thermal design accommodates higher Rth(j-a).

Compared with BCP68-25/ZLF, BCP56-16 trades current capacity for higher voltage margin and gain consistency, while ZTX653 offers greater absolute ratings but lacks the SOT223 thermal advantages essential for dense, high-reliability SMT power stages.

Availability

BCP68-25/ZLF is available at Aetrix Electronics and suitable for linear voltage regulators, MOSFET drivers, and low-side switches requiring stable component supply in industrial automation, battery-powered instrumentation, and embedded power management.

Supply support for BCP68-25/ZLF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Nexperia is a global semiconductor expert specializing in high-volume, high-reliability discrete and logic devices, with manufacturing rooted in process control and automotive-grade quality systems.

The BCP68 series belongs to Nexperia's medium-power bipolar transistor product line, engineered for robust switching and linear operation in cost-sensitive industrial and consumer power circuits where thermal efficiency and gain predictability are critical.

FAQ

What is the guaranteed hFE range for BCP68-25/ZLF?

The BCP68-25 variant guarantees hFE between 160 and 375 when measured at VCE = 1 V and IC = 500 mA under pulsed conditions (tp ≤ 300 μs, duty cycle ≤ 0.02). This binning ensures consistent base drive requirements across production lots without post-screening.

Can BCP68-25/ZLF be used in avalanche mode?

No - BCP68-25/ZLF is not rated or characterized for avalanche energy handling. Its absolute maximum VCEO of 20 V is a DC blocking rating only; operation beyond this voltage risks irreversible breakdown. External clamping or snubbing is required for inductive load switching.

How does the dual-collector configuration affect PCB layout?

Pins 2 and 4 are internally shorted to the same collector node and share the exposed metal tab. Layout must connect both pins and the tab to a single, low-impedance copper pour - ideally ≥6 cm² - to achieve the 1.35 W power rating and 93 K/W thermal resistance specified in the datasheet.

Is BCP68-25/ZLF suitable for automotive applications?

No - per Nexperia's revision history (Rev. 9, July 2023), the BCP68 series is explicitly marked as non-automotive qualified. It lacks AEC-Q101 stress testing and automotive-grade process controls. For automotive use, consult Nexperia's -Q qualified alternatives such as PBSS4041T or MMBT4401DW.

BCP68-25/ZLF Specifications

Product attributes
Attribute value
Manufacturer:
Nexperia USA Inc.
Series:
-
Package/Case:
TO-261-4, TO-261AA
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Transistor Type:
NPN
Current - Collector (Ic) (Max):
2 A
Voltage - Collector Emitter Breakdown (Max):
20 V
Vce Saturation (Max) @ Ib, Ic:
600mV @ 200mA, 2A
Current - Collector Cutoff (Max):
100nA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
160 @ 500mA, 1V
Power - Max:
1.35 W
Frequency - Transition:
170MHz
Operating Temperature:
150°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-223

BCP68-25/ZLF FAQ

1.How can I place an order for BCP68-25/ZLF through Aetrix?

Please submit a Request for Quotation (RFQ) for BCP68-25/ZLF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BCP68-25/ZLF reliable?

The price and inventory of BCP68-25/ZLF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BCP68-25/ZLF is usually 5 days.

3.What payment methods are accepted for BCP68-25/ZLF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BCP68-25/ZLF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BCP68-25/ZLF?

BCP68-25/ZLF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BCP68-25/ZLF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BCP68-25/ZLF?

For technical support, including BCP68-25/ZLF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BCP68-25/ZLF requirements.

6.How does Aetrix verify that BCP68-25/ZLF is sourced from the original manufacturer or authorized distributors?

All BCP68-25/ZLF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BCP68-25/ZLF meets industry standards.

7.What is the process for return or replacement of BCP68-25/ZLF?

All BCP68-25/ZLF units undergo pre-shipment inspection (PSI). If there is an issue with BCP68-25/ZLF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BCP68-25/ZLF part is unused and in its original packaging.

Return procedure for BCP68-25/ZLF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BCP68-25/ZLF Tags

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