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onsemi BD438S

Part No.:
BD438S
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-225AA, TO-126-3
Datasheet:
AetrixBD438S.pdf
Description:
TRANS PNP 45V 4A TO-126-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:341

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Product details

Overview

BD438S from Fairchild Semiconductor is a PNP epitaxial silicon power transistor in TO-126 package, rated for -45 V VCEO, -4 A continuous collector current, 36 W power dissipation at TC=25°C, and DC current gain (hFE) of 30–140 at IC = -500 mA to -2 A. It serves as a medium-power linear amplifier or switching device in industrial motor drivers and relay control circuits.

For engineers reviewing the BD438S datasheet, pinout, applications, or equivalent options, key selection factors include its -45 V breakdown rating, -0.2 V to -0.6 V saturation voltage under 2 A load, -1.2 V base-emitter ON voltage, 3 MHz fT, and TO-126 thermal performance with case temperature derating above 25°C.

Technical Context

The BD438S operates as a complementary PNP counterpart to the NPN BD437, enabling push-pull and H-bridge configurations. Its safe operating area (SOA) supports pulsed collector currents up to -7 A with 300 µs pulse width and 1.5% duty cycle, while junction temperature remains within 150°C limits.

Designed for linear and switching use, it features low VCE(sat) (-0.2 V min at IC = -2 A, IB = -0.2 A), controlled hFE spread (30–140), and guaranteed -100 µA ICEO at -45 V VCE, ensuring stable biasing in high-voltage analog stages and robust turn-off in saturated switch applications.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO-45 V - Maximum sustainable collector-emitter voltage before avalanche breakdown in common-emitter configuration
IC (DC)-4 A - Continuous collector current capability with adequate heatsinking at TC ≤ 25°C
PC36 W - Maximum power dissipation at case temperature of 25°C; derates linearly above that point
hFE30–140 - DC current gain range across operating conditions, supporting predictable base drive design
VCE(sat)-0.2 to -0.6 V - Low saturation voltage ensures minimal conduction loss in switching applications at 2 A load
fT3 MHz - Current gain bandwidth product suitable for audio-frequency amplification and moderate-speed switching
TJ150°C - Maximum allowable junction temperature defining thermal safety margin under sustained load

Pinout & Package

BD438S is housed in a TO-126 plastic power package with integral metal tab for heatsink mounting. The case is electrically connected to the collector terminal.

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Emitter terminalCurrent exit path; connects to most positive rail in PNP switching or bias network reference
2 (Collector)Collector terminalMain current input; tied to heatsink via metal tab; electrically common with package case
3 (Base)Base control terminalLow-impedance input controlling conduction; requires current-limited drive to avoid overdrive

Key Features

FeatureDesign Value
High VCEO rating-45 V enables use in 36 V industrial bus systems with 20% safety margin
Low VCE(sat)-0.2 V typical at IC = -2 A reduces power loss and thermal stress in on-state operation
Controlled hFE spreadMin 30 / Max 140 allows consistent base resistor sizing across production lots
TO-126 thermal interfaceMetal tab provides direct thermal path to heatsink, supporting >25 W dissipation with 2°C/W sink
Guaranteed ICEO-100 µA max at -45 V ensures reliable cutoff in high-voltage bias networks

Applications

Motor Drive StageRelay Driver Circuit

Use Scenario: Driving 24 V DC brushed motors in industrial actuators with PWM-controlled direction reversal.

IC Role / Device Role / Timing Role: PNP switch in high-side configuration, complementing NPN BD437 in full-H bridge output stage.

Use Value: -45 V VCEO accommodates back-EMF spikes; -0.2 V VCE(sat) minimizes heat generation during 2 A stall current.

Use Scenario: Controlling 12–24 V electromagnetic relays in PLC I/O modules with opto-isolated inputs.

IC Role / Device Role / Timing Role: Medium-power saturated switch interfacing microcontroller GPIO to relay coil.

Use Value: -4 A IC rating safely handles 500 mA relay coils with 8× surge margin; TO-126 facilitates board-level heatsinking.

Linear Regulator Pass ElementHigh-Voltage Amplifier Stage

Use Scenario: Series pass transistor in adjustable negative-output linear regulators for analog sensor signal conditioning.

IC Role / Device Role / Timing Role: Voltage-controlled current source operating in active region with emitter-follower configuration.

Use Value: 36 W PC and 150°C TJ allow stable operation at -30 V output with 1 A load under ambient 70°C.

Use Scenario: Output stage in wideband audio amplifiers requiring symmetrical ±30 V supply rails.

IC Role / Device Role / Timing Role: Complementary PNP driver in Class AB push-pull output stage.

Use Value: 3 MHz fT and controlled hFE support distortion-free operation up to 100 kHz; -45 V rating matches rail voltage headroom.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PNP power transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MJD438T4GTO-252 (DPAK) package; -45 V VCEO, -4 A IC, but lower PC (20 W); hFE min 25Suitable for surface-mount designs with limited board space; not interchangeable without layout changeSelect when SMT assembly is required and thermal load ≤15 W
BD438Identical electrical specs and TO-126 package; BD438S is the same device-'S' suffix denotes tape-and-reel packaging per Fairchild documentationNo functional difference; identical use cases and pinoutBD438S is the standard tape-and-reel variant of BD438; choose based on assembly method

Compared with MJD438T4G and BD438, the BD438S offers identical core performance in through-hole TO-126 form with higher thermal capacity (36 W vs. 20 W), making it preferred for high-reliability through-hole motor and relay drivers where heatsink attachment is critical.

Availability

BD438S is available at Aetrix Electronics and suitable for industrial motor drives, relay control circuits, and linear regulator designs requiring stable component supply and long-term manufacturability.

Supply support for BD438S includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Fairchild Semiconductor was a U.S.-based semiconductor company specializing in power discrete devices, analog ICs, and interface solutions before its acquisition by ON Semiconductor in 2016.

The BD438S belongs to Fairchild's BD43x series of medium-power PNP transistors, designed specifically for complementary switching and linear applications in industrial controls, power supplies, and motor interfaces.

FAQ

What is the maximum collector-emitter voltage rating for BD438S?

The BD438S has a guaranteed VCEO rating of -45 V at TC = 25°C. This value represents the maximum voltage the device can sustain between collector and emitter with base open, and is validated per Fairchild's absolute maximum ratings table. Operation beyond this voltage risks avalanche breakdown. Derating applies at elevated case temperatures per the datasheet's power derating curve.

Is BD438S pin-compatible with BD437?

No - BD438S is a PNP transistor while BD437 is its NPN complement; they share identical TO-126 pinout (Emitter-Collector-Base), but polarity and biasing requirements differ. BD438S pin 1 is Emitter, pin 2 is Collector, pin 3 is Base - same physical layout as BD437, but used in mirrored circuit roles such as high-side vs. low-side switching.

What is the typical VCE(sat) of BD438S at 2 A collector current?

The BD438S exhibits a typical VCE(sat) of -0.2 V at IC = -2 A and IB = -0.2 A, with a maximum of -0.6 V under the same conditions. This low saturation voltage directly reduces conduction losses and improves efficiency in switching applications, especially when driving inductive loads like relays or small DC motors.

Does BD438S require a heatsink in normal operation?

Yes - BD438S dissipates up to 36 W at TC = 25°C, but its thermal resistance (RθJC) requires external heatsinking for sustained loads above ~5 W. Without a heatsink, power handling drops sharply above ambient temperature; the TO-126 metal tab must be mounted to a thermally conductive surface with thermal compound to maintain junction temperature below 150°C.

What is the DC current gain (hFE) range for BD438S?

The BD438S has a specified hFE range of 30 to 140, depending on test conditions: minimum 30 at VCE = -1 V, IC = -500 mA; maximum 140 at VCE = -1 V, IC = -2 A. This spread allows robust base drive design across production lots while maintaining predictable switching thresholds and linear gain behavior.

BD438S Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-225AA, TO-126-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
PNP
Current - Collector (Ic) (Max):
4 A
Voltage - Collector Emitter Breakdown (Max):
45 V
Vce Saturation (Max) @ Ib, Ic:
600mV @ 200mA, 2A
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
30 @ 10mA, 5V
Power - Max:
36 W
Frequency - Transition:
3MHz
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-126-3

BD438S FAQ

1.How can I place an order for BD438S through Aetrix?

Please submit a Request for Quotation (RFQ) for BD438S on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BD438S reliable?

The price and inventory of BD438S are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BD438S is usually 5 days.

3.What payment methods are accepted for BD438S?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BD438S transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BD438S?

BD438S orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BD438S order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BD438S?

For technical support, including BD438S datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BD438S requirements.

6.How does Aetrix verify that BD438S is sourced from the original manufacturer or authorized distributors?

All BD438S products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BD438S meets industry standards.

7.What is the process for return or replacement of BD438S?

All BD438S units undergo pre-shipment inspection (PSI). If there is an issue with BD438S, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BD438S part is unused and in its original packaging.

Return procedure for BD438S:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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