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onsemi BD438STU

Part No.:
BD438STU
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-225AA, TO-126-3
Datasheet:
AetrixBD438STU.pdf
Description:
TRANS PNP 45V 4A TO-126-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,706

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Product details

Overview

BD438STU from Fairchild Semiconductor is a PNP epitaxial silicon power transistor in TO-126 package, rated for -45 V VCEO, -4 A continuous collector current, 36 W power dissipation at TC=25°C, and DC current gain (hFE) of 30–140 at IC = -500 mA to -2 A. It serves as a medium-power linear amplifier or switching device in industrial power supplies and motor control circuits.

For engineers reviewing the BD438STU datasheet, pinout, applications, or equivalent options, key selection factors include its -45 V VCEO rating, -0.2 V to -0.6 V VCE(sat) at IC = -2 A / IB = -0.2 A, TO-126 thermal performance, and complementary pairing with BD437 in push-pull output stages.

Technical Context

The BD438STU operates as a high-voltage PNP bipolar junction transistor optimized for linear regulation and hard-switching applications. Its VCEO = -45 V, VCBO = -45 V, and VEBO = -5 V define safe operating limits under reverse-biased conditions, while fT = 3 MHz supports moderate-speed switching up to ~100 kHz in Class AB amplifiers or PWM-driven loads.

Thermal design relies on its TO-126 package with case-to-ambient thermal resistance (RθJA) implied by 36 W PC at TC = 25°C and derating curve showing zero dissipation at ~200°C case temperature. Safe Operating Area (SOA) curves confirm pulsed capability up to -7 A with 10 ms pulse width and 1.5% duty cycle.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO-45 V - Maximum sustainable collector-emitter voltage before breakdown in common-emitter configuration
IC (DC)-4 A - Continuous collector current limit defining steady-state power stage sizing
PC @ TC=25°C36 W - Maximum power dissipation at case temperature of 25°C; requires heatsink for >10 W operation
hFE30–140 - DC current gain range across IC = -500 mA to -2 A, critical for base drive calculation
VCE(sat)-0.2 to -0.6 V @ IC = -2 A / IB = -0.2 A - Saturation voltage determining conduction loss in switching mode
fT3 MHz - Current-gain bandwidth product limiting small-signal amplification and switching speed

Pinout & Package

BD438STU uses the TO-126 package: molded plastic case with metal tab for heatsinking, 3-pin through-hole configuration, and standardized pin assignment per JEDEC TO-126 outline.

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Emitter terminalReference node for PNP current flow; connected to most positive rail in typical switch configuration
2 (Collector)Collector terminalMain current-carrying terminal; tied to load or supply return path depending on topology
3 (Base)Control inputCurrent-driven gate requiring precise IB = IC/hFE for saturation or linear biasing

Key Features

FeatureDesign Value
High-voltage PNP structureRated for -45 V VCEO, enabling use in 36 V and 42 V industrial bus systems without cascading
Medium-power SOASupports -7 A pulsed collector current with defined safe operating area up to 10 ms, suitable for relay drivers and solenoid controls
Complementary pairingDirect complement to BD437 NPN transistor, simplifying push-pull and H-bridge driver design
TO-126 thermal interfaceMetal tab enables direct mechanical and thermal mounting to heatsinks, supporting >20 W continuous dissipation with proper thermal interface

Applications

Industrial Power Supply RegulationDC Motor Direction Control

Use Scenario: Linear pass transistor in adjustable 0–36 V, 3 A bench power supply with foldback current limiting.

IC Role / Device Role / Timing Role: PNP series pass element regulating output voltage via emitter-follower configuration with op-amp feedback.

Use Value: -45 V VCEO allows 40 V input headroom; -0.6 V VCE(sat) minimizes dropout and heat generation at full load.

Use Scenario: One leg of an H-bridge driving a 24 V brushed DC motor with bidirectional rotation and braking.

IC Role / Device Role / Timing Role: High-side PNP switch controlling motor supply connection in conjunction with low-side NPN (e.g., BD437).

Use Value: Complementary pairing with BD437 ensures matched switching thresholds and thermal tracking in bridge arms.

Relay Driver CircuitLinear Audio Output Stage

Use Scenario: Driving 12 V/500 mA electromagnetic relay coil from microcontroller GPIO with opto-isolated base drive.

IC Role / Device Role / Timing Role: Saturated PNP switch providing low-loss coil energization and fast turn-off via base pull-down resistor.

Use Value: -4 A IC rating accommodates relay inrush currents; -100 µA ICEO ensures reliable off-state isolation.

Use Scenario: Emitter-follower output stage in Class AB audio amplifier delivering 2 W into 8 Ω load with <0.5% THD.

IC Role / Device Role / Timing Role: Linear PNP output transistor biased in active region to reproduce analog signal with minimal crossover distortion.

Use Value: hFE ≥ 30 at IC = -500 mA ensures stable bias point; fT = 3 MHz supports full audio bandwidth.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PNP power transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MJD438GTO-252 (DPAK) surface-mount package; identical -45 V/-4 A ratings and hFE range; lower RθJA due to exposed drain padRequires PCB rework for SMT assembly; unsuitable for through-hole prototyping or legacy designsSelect when automated assembly, space constraints, or improved thermal performance outweigh through-hole compatibility needs
BD438Same die and specs as BD438STU but in standard TO-126 without suffix; no documented difference in electrical or thermal behaviorNo functional difference; STU suffix may indicate tape-and-reel packaging or specific lot traceabilityBD438 is functionally identical and interchangeable where packaging format is not constrained

Compared with MJD438G and BD438, the BD438STU offers proven through-hole reliability and thermal interface flexibility in TO-126, while maintaining identical core electrical performance-making it optimal for industrial repair, prototyping, and mixed-technology boards.

Availability

BD438STU is available at Aetrix Electronics and suitable for industrial power supplies, motor control circuits, and relay driver modules requiring stable component supply and long-term obsolescence management.

Supply support for BD438STU includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Fairchild Semiconductor was a U.S.-based semiconductor company specializing in power management, analog, and discrete devices before its acquisition by ON Semiconductor in 2016.

The BD438STU belongs to Fairchild's legacy medium-power bipolar transistor family designed for robust linear regulation and switching in industrial and automotive-adjacent equipment.

FAQ

What is the maximum continuous collector current rating for BD438STU?

The BD438STU has a maximum continuous collector current (IC) rating of -4 A at case temperature TC = 25°C. This rating decreases with rising case temperature per the published derating curve, reaching zero dissipation at approximately 200°C. For sustained operation above 10 W, a heatsink is required to maintain TC within safe limits. The BD438STU must be operated within its Safe Operating Area (SOA) boundaries to avoid secondary breakdown.

Is BD438STU pin-compatible with BD437?

No, BD438STU is not pin-compatible with BD437. BD438STU is a PNP transistor in TO-126 package with pinout Emitter–Collector–Base (1–2–3), while BD437 is an NPN transistor with identical TO-126 mechanical outline but reversed polarity and complementary electrical behavior. They are electrically complementary-not pin-compatible-and are intended for paired use in push-pull or H-bridge topologies, not direct substitution.

What is the typical VCE(sat) of BD438STU under switching conditions?

The BD438STU exhibits a typical VCE(sat) of -0.2 V at IC = -2 A and IB = -0.2 A, with a maximum of -0.6 V under the same conditions. This low saturation voltage minimizes conduction losses in switching applications such as relay drivers or PWM-controlled loads. Designers should verify base drive strength to ensure full saturation, as insufficient IB will increase VCE(sat) and thermal stress on the BD438STU.

Does BD438STU require a heatsink in linear regulator applications?

Yes, BD438STU requires a heatsink in linear regulator applications where power dissipation exceeds ~5 W. With a maximum PC of 36 W at TC = 25°C and thermal derating of ~0.36 W/°C above 25°C, even modest dropout voltages (e.g., 5 V at 1 A = 5 W) generate significant heat. Without forced air or a properly sized heatsink, junction temperature can exceed 150°C. Thermal design must account for RθJC, RθCS, and RθSA to ensure safe operation of the BD438STU.

What is the DC current gain (hFE) range of BD438STU across operating conditions?

The BD438STU has a DC current gain (hFE) ranging from 30 to 140, depending on collector current and VCE. At IC = -500 mA and VCE = -1 V, hFE is typically 30–85; at IC = -2 A and VCE = -1 V, it drops to 30–40. This wide variation means base drive must be designed for worst-case hFE to guarantee saturation. The BD438STU's hFE is not guaranteed at very low or very high currents outside datasheet test conditions.

BD438STU Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-225AA, TO-126-3
Packaging:
Tube
Product Status:
Obsolete
Transistor Type:
PNP
Current - Collector (Ic) (Max):
4 A
Voltage - Collector Emitter Breakdown (Max):
45 V
Vce Saturation (Max) @ Ib, Ic:
600mV @ 200mA, 2A
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
30 @ 10mA, 5V
Power - Max:
36 W
Frequency - Transition:
3MHz
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-126-3

BD438STU FAQ

1.How can I place an order for BD438STU through Aetrix?

Please submit a Request for Quotation (RFQ) for BD438STU on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BD438STU reliable?

The price and inventory of BD438STU are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BD438STU is usually 5 days.

3.What payment methods are accepted for BD438STU?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BD438STU transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BD438STU?

BD438STU orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BD438STU order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BD438STU?

For technical support, including BD438STU datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BD438STU requirements.

6.How does Aetrix verify that BD438STU is sourced from the original manufacturer or authorized distributors?

All BD438STU products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BD438STU meets industry standards.

7.What is the process for return or replacement of BD438STU?

All BD438STU units undergo pre-shipment inspection (PSI). If there is an issue with BD438STU, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BD438STU part is unused and in its original packaging.

Return procedure for BD438STU:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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