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onsemi BD677

Part No.:
BD677
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-225AA, TO-126-3
Datasheet:
AetrixBD677.pdf
Description:
TRANS NPN DARL 60V 4A TO-126
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,743

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Product details

Overview

BD677 from onsemi is a plastic medium-power silicon NPN Darlington transistor rated for 60 VCEO, 4.0 A collector current, and 40 W total device dissipation at TC = 25°C, with DC current gain ≥750 (IC = 1.5 A, VCE = 3.0 V), used as output devices in complementary general-purpose amplifier applications.

For engineers reviewing the BD677 datasheet, pinout, applications, or equivalent options, key selection considerations include its TO-225 package thermal resistance (RθJC = 3.13°C/W), VCE(sat) ≤ 2.5 V at IC = 1.5 A / IB = 30 mA, and equivalence to MJE801 in high-gain switching and linear amplification roles.

Technical Context

The BD677 integrates two monolithic NPN transistors in Darlington configuration to achieve high hFE (≥750) while maintaining VBE(on) ≈ 2.5 V and VCE(sat) ≤ 2.5 V under specified drive conditions. Its safe operating area is bounded by secondary breakdown and thermal limits, with derating to zero power at TC = 150°C.

Rated for VCEO = 60 V and VCBO = 60 V, it supports operation across –55°C to +150°C junction temperature range and complies with RoHS via Pb-free packaging (G suffix). It is complementary to BD676A, BD678A, and BD680A in push-pull amplifier designs.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO 60 V - Maximum collector-emitter voltage before breakdown; defines usable supply headroom in switching and linear stages.
IC 4.0 A - Continuous collector current rating; sets maximum load-handling capability in driver and output stages.
PD @ TC = 25°C 40 W - Total device dissipation limit at case temperature 25°C; requires heatsinking above ambient for sustained operation.
hFE ≥750 - DC current gain at IC = 1.5 A, VCE = 3.0 V; enables low-base-drive requirements in high-current switching.
VCE(sat) ≤2.5 V - Saturation voltage at IC = 1.5 A, IB = 30 mA; determines conduction loss and thermal load in on-state operation.
RθJC 3.13 °C/W - Junction-to-case thermal resistance; critical for calculating heatsink requirements when mounting to PCB or metal chassis.

Pinout & Package

BD677 is housed in a TO-225 package (Case 77-09, Style 1), with pins arranged as Emitter (Pin 1), Collector (Pins 2 & 4), and Base (Pin 3). The backside tab is electrically connected to the collector.

Pin/Terminal Circuit Role Design Meaning
Pin 1 Emitter Main current return path; referenced to ground or negative rail in common-emitter configurations.
Pins 2 & 4 Collector High-current output node; electrically tied internally and to metal tab for thermal and electrical connection.
Pin 3 Base Control input requiring ~30 mA drive for full saturation; sensitive to ESD and overvoltage without protection.

Key Features

Feature Design Value
Monolithic Darlington construction Ensures matched transistor characteristics and stable hFE across temperature without external biasing networks.
High DC current gain (hFE ≥ 750) Reduces required base drive current by >10× versus single transistors, simplifying driver stage design.
Complementary pairing capability Enables direct use with BD676A/BD678A in Class AB audio output stages or motor H-bridge drivers.
Pb-free RoHS-compliant packaging Meets global environmental compliance requirements without compromising thermal performance or reliability.

Applications

Audio Power Amplifiers DC Motor Drivers

Use Scenario: Output stage in 10–20 W stereo audio amplifiers using discrete complementary topology.

IC Role / Device Role / Timing Role: NPN Darlington output transistor delivering high-current, low-distortion signal swing into 4–8 Ω loads.

Use Value: High hFE minimizes driver-stage complexity; 60 V rating supports ±25 V rails with margin for transient spikes.

Use Scenario: High-side switch in brushed DC motor control for industrial actuators and HVAC dampers.

IC Role / Device Role / Timing Role: Medium-power switching element handling 3–4 A stall current with PWM frequencies up to 20 kHz.

Use Value: Low VCE(sat) reduces conduction loss; TO-225 package allows direct mounting to aluminum heatsinks.

Relay and Solenoid Drivers Linear Voltage Regulator Pass Elements

Use Scenario: Driving 24 V, 2–3 A industrial relays and solenoids in PLC I/O modules.

IC Role / Device Role / Timing Role: High-gain switch enabling microcontroller GPIO-level drive without external buffer transistors.

Use Value: 4.0 A rating accommodates inrush currents; built-in Darlington structure eliminates need for external base resistors.

Use Scenario: Pass transistor in adjustable linear regulators supplying 1–3 A to analog sensor subsystems.

IC Role / Device Role / Timing Role: Series pass element dissipating up to 25 W under worst-case dropout conditions.

Use Value: RθJC = 3.13°C/W enables predictable thermal design; SOA curve validates safe operation at VIN–VOUT = 15 V, IOUT = 2 A.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN Darlington transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
MJE801 Identical VCEO (60 V), IC (4 A), hFE (≥750), and TO-225 package; same pinout and thermal specs. Direct drop-in replacement per onsemi documentation; validated in identical amplifier and driver reference designs. Select MJE801 when sourcing from alternate franchises or when BD677 lead times exceed 12 weeks.
BD677AG Same electrical specs but higher hFE test condition (IC = 2.0 A vs. 1.5 A); otherwise identical VCE(sat), RθJC, and SOA. Preferred in high-current linear applications where gain consistency at >2 A is critical; minor layout impact due to same footprint. Choose BD677AG for new designs targeting tighter hFE tolerance at elevated load currents.

Compared with MJE801 and BD677AG, the BD677 offers identical core switching and amplification capability but is optimized for cost-sensitive legacy designs where 1.5 A hFE validation suffices and long-term availability is prioritized over marginal gain uplift.

Availability

BD677 is available at Aetrix Electronics and suitable for audio power amplifiers, DC motor drivers, and relay/solenoid interface circuits requiring stable component supply and long-lifecycle support.

Supply support for BD677 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power, analog, sensing, and connectivity solutions for automotive, industrial, and cloud infrastructure markets.

The BD677 belongs to onsemi's plastic medium-power Darlington transistor family, designed specifically for cost-effective, high-gain output stages in general-purpose amplifiers and industrial switching applications.

FAQ

What is the maximum continuous collector current rating for BD677?

The BD677 has a maximum continuous collector current (IC) rating of 4.0 A at case temperature TC = 25°C. This rating decreases with rising case temperature per the derating curve in the datasheet, reaching zero at TC = 150°C. For reliable operation at elevated temperatures, heatsinking must be applied to maintain TC within limits. The BD677 must not be operated beyond this rating without verifying safe operating area boundaries.

Is BD677 pin-compatible with MJE801?

Yes, BD677 is pin-compatible with MJE801: both use TO-225 (Case 77-09, Style 1) packaging with identical pin assignments-Emitter (Pin 1), Collector (Pins 2 & 4), and Base (Pin 3). Electrical specifications including VCEO, IC, hFE, and thermal resistance match precisely. The BD677 and MJE801 may be interchanged without PCB modification in existing designs.

What is the typical VCE(sat) of BD677 under standard test conditions?

The BD677 exhibits VCE(sat) ≤ 2.5 V when tested at IC = 1.5 A and IB = 30 mA, with VCE = 3.0 V. This saturation voltage directly impacts conduction losses and thermal rise during switching or linear operation. Designers should verify actual VCE(sat) under their specific drive conditions, as it increases with temperature and decreases with higher base drive. The BD677's low VCE(sat) supports efficient power delivery in motor and relay driver applications.

Does BD677 meet RoHS requirements?

Yes, the BD677G variant is Pb-free and RoHS compliant, as confirmed in the official onsemi datasheet (Rev. 16, November 2024). The "G" suffix denotes the Pb-free package. RoHS compliance applies to all homogeneous materials in the device, including die, bond wires, mold compound, and leadframe. BD677 meets EU Directive 2011/65/EU and related regional environmental regulations without exemptions.

What is the safe operating area (SOA) limitation for BD677 at 25°C case temperature?

At TC = 25°C, the BD677's safe operating area is limited by bonding wire current capacity and secondary breakdown, with maximum allowable IC decreasing as VCE increases. For example, it supports 4.0 A up to ~10 V, 2.0 A up to ~30 V, and 1.0 A up to ~60 V. Operation outside the published SOA curve risks immediate failure or accelerated degradation. Designers must reference Figure 2 in the BD677 datasheet and apply appropriate derating for ambient and thermal conditions.

BD677 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-225AA, TO-126-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN - Darlington
Current - Collector (Ic) (Max):
4 A
Voltage - Collector Emitter Breakdown (Max):
60 V
Vce Saturation (Max) @ Ib, Ic:
2.5V @ 30mA, 1.5A
Current - Collector Cutoff (Max):
500µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
750 @ 1.5A, 3V
Power - Max:
40 W
Frequency - Transition:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-126

BD677 FAQ

1.How can I place an order for BD677 through Aetrix?

Please submit a Request for Quotation (RFQ) for BD677 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BD677 reliable?

The price and inventory of BD677 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BD677 is usually 5 days.

3.What payment methods are accepted for BD677?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BD677 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BD677?

BD677 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BD677 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BD677?

For technical support, including BD677 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BD677 requirements.

6.How does Aetrix verify that BD677 is sourced from the original manufacturer or authorized distributors?

All BD677 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BD677 meets industry standards.

7.What is the process for return or replacement of BD677?

All BD677 units undergo pre-shipment inspection (PSI). If there is an issue with BD677, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BD677 part is unused and in its original packaging.

Return procedure for BD677:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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