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onsemi BD810G

Part No.:
BD810G
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-220-3
Datasheet:
AetrixBD810G.pdf
Description:
TRANS PNP 80V 10A TO-220
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,335

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Product details

Overview

BD810G from onsemi is a PNP high-power silicon bipolar junction transistor designed for complementary audio amplifier output stages, with 80 V VCEO, 10 A IC, 90 W PD at TC = 25°C, and DC current gain hFE ≥15 at IC = 4.0 A - used in Class-AB hi-fi power amplifiers and industrial linear power supplies.

For engineers reviewing the BD810G datasheet, pinout, applications, or equivalent options, key selection criteria include safe operating area (SOA) compliance at elevated case temperatures, VCE(sat) ≤1.1 V under IC/IB = 10 drive, thermal resistance RJC = 1.39 °C/W, and Pb-free TO-220 package compatibility with heatsink mounting standards.

Technical Context

The BD810G operates as a medium-frequency PNP power switch with fT = 1.5 MHz, optimized for linear amplification rather than switching, featuring low saturation voltage and stable hFE across −55°C to +150°C junction range.

Its SOA is defined by both thermal limits (derating 0.72 W/°C above 25°C) and second-breakdown constraints, with validated pulse operation up to 5 ms at 10% duty cycle and peak junction temperature capped at 150°C.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO80 Vdc - supports rail voltages up to ±35 V in complementary push-pull amplifier designs
IC10 Adc - delivers full output current for 50–100 W audio stages without forced air cooling
PD @ TC = 25°C90 W - requires minimum 0.5°C/W heatsink thermal resistance for continuous 60 W dissipation
hFE≥15 @ IC = 4.0 A - ensures sufficient base drive margin for Class-AB bias networks
VCE(sat)≤1.1 V @ IC = 3.0 A, IB = 0.3 A - minimizes conduction loss and thermal stress in quiescent operation
RJC1.39 °C/W - enables direct thermal interface to aluminum heatsinks using standard TO-220 mounting hardware

Pinout & Package

BD810G uses the TO-220 (Case 221A, Style 1) package with metal tab connected to collector for direct heatsink mounting and electrically isolated mounting hole.

Pin/TerminalCircuit RoleDesign Meaning
1BaseControl input requiring ~0.3 A peak base current to saturate at 3 A collector load
2 & 4CollectorHigh-current output terminal tied to metal tab - must be electrically isolated from chassis unless common-collector topology
3EmitterReference node for bias network; carries full load current and connects to negative rail in PNP emitter-follower stage

Key Features

FeatureDesign Value
High DC current gainhFE ≥30 @ IC = 2.0 A - reduces base drive circuit complexity and power loss in driver stage
Pb-free and RoHS compliantG-suffix indicates lead-free termination and halogen-free molding compound per JEDEC J-STD-609
Robust SOAValidated 5 ms pulse capability at 10% duty cycle - supports transient overload handling in audio peaks
Low thermal resistanceRJC = 1.39 °C/W - allows >70 W continuous dissipation with standard 1.0°C/W heatsink assembly

Applications

Hi-Fi Audio Amplifier Output StageIndustrial Linear Power Supply Regulator

Use Scenario: Complementary pair with BD809G in Class-AB push-pull output stage delivering 60 W into 8 Ω load.

IC Role / Device Role / Timing Role: PNP power transistor providing negative half-cycle current sourcing with matched VCE(sat) and hFE to NPN counterpart.

Use Value: Enables symmetrical distortion profile and <0.05% THD+N at rated power due to tight parameter matching and SOA stability.

Use Scenario: Pass element in adjustable linear regulator supplying ±15 V @ 3 A for precision analog instrumentation.

IC Role / Device Role / Timing Role: Series pass transistor controlling output voltage via feedback loop; dissipates up to 45 W under worst-case dropout.

Use Value: Maintains regulation stability under thermal cycling thanks to guaranteed hFE down to −55°C and RJC-based thermal design margin.

Motor Drive H-Bridge Low-SideDC-DC Converter Pre-Regulator

Use Scenario: Low-side switch in 24 V brushed DC motor driver handling 8 A stall current with PWM at 20 kHz.

IC Role / Device Role / Timing Role: Saturated PNP switch sinking current during active phase; operated below fT limit to avoid gain roll-off.

Use Value: Achieves <1.1 V conduction drop and <100 ns turn-off delay, minimizing switching losses and EMI generation.

Use Scenario: Pre-regulator stage stepping 48 V input to 24 V intermediate bus before synchronous buck conversion.

IC Role / Device Role / Timing Role: Linear pass device absorbing variable input-output differential; thermally managed via TO-220 heatsink.

Use Value: Provides clean, low-noise 24 V rail with <5 mV ripple, leveraging low VBE(on) variation over temperature for stable reference tracking.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PNP power transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MJD45H11GVCEO = 100 V, IC = 8 A, RJC = 1.7 °C/W - higher voltage rating but lower current and worse thermal performanceSuitable for higher-voltage industrial controls but not recommended for 60 W audio where BD810G's 10 A rating and SOA margin are criticalSelect when system rail exceeds 80 V; verify SOA curves match pulse energy requirements
BD139VCEO = 80 V, IC = 1.5 A, PD = 12.5 W - smaller TO-126 package, insufficient for >20 W continuous loadsOnly viable for low-power preamp stages or signal-level switching; cannot replace BD810G in output stage rolesUse only in non-power sections; requires complete redesign of heatsinking and drive network

Compared with MJD45H11G and BD139, BD810G uniquely balances 10 A current capacity, 80 V breakdown, and 1.39 °C/W thermal resistance in a single TO-220 package - making it irreplaceable in mid-power linear amplifier and regulator applications demanding simultaneous current, voltage, and thermal headroom.

Availability

BD810G is available at Aetrix Electronics and suitable for high-fidelity audio amplifiers, industrial linear power supplies, and motor control systems requiring stable component supply with full traceability and long-term lifecycle support.

Supply support for BD810G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor manufacturer specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, and cloud infrastructure markets.

The BD810G belongs to onsemi's legacy high-power bipolar transistor product line, engineered specifically for linear amplification and robust analog power control where SOA integrity, thermal reliability, and parameter consistency across temperature are primary design requirements.

FAQ

What is the maximum continuous collector current rating for BD810G?

The BD810G is rated for 10 A continuous collector current (IC) at case temperature TC = 25°C. Derating applies above this temperature at 0.72 W/°C, and actual usable current depends on heatsink performance and ambient conditions. At TC = 75°C, the safe continuous IC drops to approximately 6.5 A based on its 90 W PD rating and thermal resistance. The BD810G datasheet specifies this limit under DC conditions with proper mounting.

Is BD810G pin-compatible with BD809G in complementary amplifier designs?

Yes, BD810G (PNP) and BD809G (NPN) share identical TO-220 package outlines, pin assignments (Base–Emitter–Collector), and mechanical mounting dimensions, enabling direct placement as complementary pairs on the same heatsink. Their electrical parameters - including VCEO, IC, hFE, and VCE(sat) - are closely matched per the onsemi BD809/D datasheet, supporting symmetrical Class-AB operation. The BD810G maintains this compatibility without layout changes.

Does BD810G require a heatsink for operation at 5 A collector current?

Yes, BD810G requires a heatsink even at 5 A collector current. At IC = 5 A and VCE = 2 V, power dissipation reaches ~10 W - exceeding its 25°C-rated 90 W only if ambient and thermal path allow. With RJC = 1.39 °C/W and typical RCS + RSA ≈ 2.5 °C/W, junction temperature would exceed 125°C without heatsinking. A minimum 2.0°C/W heatsink is recommended for reliable 5 A DC operation. The BD810G thermal curve confirms this requirement.

What is the guaranteed minimum DC current gain (hFE) for BD810G at 4 A collector current?

The BD810G guarantees hFE ≥15 at IC = 4.0 A and VCE = 2.0 V, per the Electrical Characteristics table in the official onsemi BD809/D Rev. 8 datasheet. This value is tested and binned - not typical - ensuring predictable base drive requirements in production amplifiers. At lower currents (e.g., IC = 2.0 A), hFE rises to ≥30, improving efficiency in bias networks. The BD810G specification sheet documents this across temperature ranges.

Can BD810G be used in switching applications such as PWM motor control?

BD810G can operate in switching mode at frequencies ≤20 kHz with appropriate base drive, but it is optimized for linear operation. Its fT = 1.5 MHz supports moderate-speed switching, yet saturation recovery time and SOA limitations restrict use in high-efficiency SMPS. For PWM motor control, ensure IB/IC ≥1/10 to maintain hard saturation and monitor pulse-width-limited SOA. The BD810G datasheet provides SOA graphs for pulsed conditions up to 5 ms.

BD810G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-220-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
PNP
Current - Collector (Ic) (Max):
10 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
1.1V @ 300mA, 3A
Current - Collector Cutoff (Max):
1mA (ICBO)
DC Current Gain (hFE) (Min) @ Ic, Vce:
15 @ 4A, 2V
Power - Max:
90 W
Frequency - Transition:
1.5MHz
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220

BD810G FAQ

1.How can I place an order for BD810G through Aetrix?

Please submit a Request for Quotation (RFQ) for BD810G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BD810G reliable?

The price and inventory of BD810G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BD810G is usually 5 days.

3.What payment methods are accepted for BD810G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BD810G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BD810G?

BD810G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BD810G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BD810G?

For technical support, including BD810G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BD810G requirements.

6.How does Aetrix verify that BD810G is sourced from the original manufacturer or authorized distributors?

All BD810G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BD810G meets industry standards.

7.What is the process for return or replacement of BD810G?

All BD810G units undergo pre-shipment inspection (PSI). If there is an issue with BD810G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BD810G part is unused and in its original packaging.

Return procedure for BD810G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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