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onsemi BDW94

Part No.:
BDW94
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-220-3
Datasheet:
AetrixBDW94.pdf
Description:
TRANS PNP DARL 45V 12A TO-220-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,050

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Product details

Overview

BDW94 from ON Semiconductor is a PNP epitaxial silicon Darlington transistor in TO-220 package, rated for -45 V VCEO, -12 A continuous collector current, and 80 W power dissipation at TC = 25°C. It serves as a high-current linear or switching power device in industrial motor drives, relay drivers, and DC power control circuits.

For engineers reviewing the BDW94 datasheet, pinout, applications, or equivalent options, key selection considerations include its PNP Darlington architecture, -45 V/–12 A rating, TO-220 thermal performance, complementary pairing with BDW93, and discontinuation status requiring supply-chain verification.

Technical Context

The BDW94 operates as a monolithic PNP Darlington pair with integrated base-emitter shunt resistor, delivering high DC current gain (hFE = 1000–20000 at IC = –3A to –10A) and low saturation voltage (VCE(sat) = –2 V at IC = –5A, IB = –20mA). Its structure supports linear amplification and hard-switching operation under sustained thermal load.

Designed for power linear and switching applications, it features a maximum junction temperature of 150°C, storage range of –65°C to 150°C, and safe operating area (SOA) defined up to 100 µs pulse width. The device includes an internal parallel diode (VF = –1.3 V at IF = –5A) for inductive load commutation.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO–45 V - Maximum collector-emitter voltage before breakdown in open-base configuration; defines safe DC blocking capability.
IC (DC)–12 A - Continuous collector current rating at TC = 25°C; sets baseline conduction capacity for thermal design.
PC80 W - Collector power dissipation limit at case temperature 25°C; determines heatsink sizing requirement.
hFE1000–20000 - DC current gain range across IC = –3A to –10A; enables low-base-drive switching and stable biasing.
VCE(sat)–2 V (IC = –5A, IB = –20mA) - Low saturation voltage minimizes conduction loss in switching mode.
TJ150°C - Maximum allowable junction temperature; constrains thermal design margin under full load.

Pinout & Package

BDW94 is housed in a standard TO-220 package with isolated tab (collector-connected), featuring three leads: Base (pin 1), Collector (pin 2), Emitter (pin 3). The metal tab is electrically connected to the collector and must be insulated from chassis unless intentional common-collector configuration is used.

Pin/Terminal Circuit Role Design Meaning
1 (Base)Control input terminalReceives base current to enable Darlington conduction; requires external current-limiting resistor in most driver circuits.
2 (Collector)Main power output terminalConnected to metal tab; carries full load current and dissipates majority of heat; requires thermal interface to heatsink.
3 (Emitter)Power return terminalServes as common emitter node; connects to system ground or negative rail in PNP high-side switch configurations.

Key Features

Feature Design Value
PNP Darlington architectureEnables high current gain with single-package integration, reducing external component count in high-side switch designs.
TO-220 mechanical outlineStandardized footprint compatible with widely available heatsinks and mounting hardware; tab-isolated variant simplifies insulation requirements.
Integrated parallel diodeProvides built-in freewheeling path for inductive loads (e.g., solenoids, relays), eliminating need for external flyback diode in many applications.
Complementary pairingExplicitly designed as PNP counterpart to NPN BDW93 series, enabling matched push-pull or H-bridge output stages.

Applications

Industrial Motor Control DC Power Switching

Use Scenario: Driving brushed DC motors in conveyor systems and automated machinery where bidirectional control is not required.

IC Role / Device Role / Timing Role: High-side PNP Darlington switch controlling motor current flow from positive rail to load.

Use Value: Delivers –12 A continuous current with low VCE(sat), minimizing I²R losses and enabling compact thermal design in enclosed enclosures.

Use Scenario: Regulating or switching 24–48 V DC power rails in programmable logic controllers and industrial I/O modules.

IC Role / Device Role / Timing Role: Linear pass element or hard-switched power stage in adjustable voltage/current supplies.

Use Value: Stable hFE over wide IC range ensures predictable base drive requirements across load conditions.

Relay & Solenoid Drivers Linear Amplifier Stages

Use Scenario: Replacing mechanical relays in HVAC actuators and fluid control valves using solid-state switching.

IC Role / Device Role / Timing Role: High-current PNP switch driving coil loads with integrated freewheeling diode functionality.

Use Value: Built-in parallel diode (VF = –1.3 V) suppresses inductive kickback without discrete components, improving board-level reliability.

Use Scenario: Output stage in analog audio or precision DC amplifiers requiring high current delivery into low-impedance loads.

IC Role / Device Role / Timing Role: Class-AB or class-A output transistor delivering linear current amplification with minimal crossover distortion.

Use Value: High hFE (>1000) at moderate currents enables stable bias networks and reduces sensitivity to transistor parameter spread.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PNP Darlington transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
MJD127GTO-263 surface-mount package; lower PC = 35 W; VCEO = –100 V; hFE min = 1000 at IC = –3ARequires PCB rework for SMT layout; better suited for space-constrained, medium-power designs with higher voltage margin.Select when board space is limited and thermal management allows lower power dissipation.
BDW94BSame TO-220 package; VCEO = –60 V; VCE(sat) = –2.5 V at IC = –5A; otherwise identical pinout and gain profileHigher voltage rating enables use in 48 V nominal systems with transient margin; slightly higher saturation loss.Choose when system transients exceed –45 V or when legacy BDW94/C stock is unavailable and voltage headroom is critical.

Compared with MJD127G and BDW94B, the BDW94 offers the highest continuous power handling (80 W) in through-hole TO-220 form factor but lacks the voltage margin of BDW94B and the modern packaging of MJD127G-making it optimal for cost-sensitive, thermally robust, legacy-compatible industrial controls.

Availability

BDW94 is available at Aetrix Electronics and suitable for industrial motor control, DC power switching, and relay/solenoid driver applications requiring stable component supply despite its discontinued status.

Supply support for BDW94 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor is a global semiconductor manufacturer specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, cloud, and consumer markets.

The BDW94 belongs to ON Semiconductor's legacy power bipolar transistor product line, originally developed by Fairchild Semiconductor for high-reliability linear and switching power applications in industrial automation and power conversion.

FAQ

Is BDW94 still in production?

No, BDW94 is officially discontinued per ON Semiconductor documentation. It is no longer manufactured, though limited legacy inventory may be available through authorized distributors and Aetrix Electronics' extended-life component program. Customers should verify current stock and plan for long-term obsolescence mitigation using alternatives like BDW94B or MJD127G.

What is the pin configuration of BDW94?

The BDW94 uses a standard TO-220 pinout: Pin 1 is Base, Pin 2 is Collector (connected to the metal tab), and Pin 3 is Emitter. This configuration is confirmed in the mechanical drawings and absolute maximum ratings table of the BDW94/C Rev. 2 datasheet. Thermal interface design must account for collector-tab connectivity.

Can BDW94 replace BDW93 in a circuit?

No-BDW94 is a PNP Darlington transistor while BDW93 is its NPN complement; they are not interchangeable. Swapping them would invert polarity and likely cause circuit failure. The BDW94 is intended for high-side switching or complementary use alongside BDW93 in push-pull topologies-not as a drop-in replacement.

What is the purpose of the internal parallel diode in BDW94?

The BDW94 integrates a parallel diode between collector and emitter (anode to emitter, cathode to collector), verified by VF measurements of –1.3 V at –5 A. This diode provides intrinsic freewheeling capability for inductive loads, eliminating the need for an external flyback diode in relay, solenoid, or motor-coil drive applications.

Does BDW94 require a heatsink in normal operation?

Yes-BDW94 dissipates up to 80 W at TC = 25°C, and its RθJC is approximately 1.56°C/W. Even at moderate currents (e.g., –5 A), junction temperature rise exceeds safe limits without heatsinking. A properly mounted, insulated heatsink is mandatory for continuous operation above ~1 A, per the power derating curve in the datasheet.

BDW94 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-220-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
PNP - Darlington
Current - Collector (Ic) (Max):
12 A
Voltage - Collector Emitter Breakdown (Max):
45 V
Vce Saturation (Max) @ Ib, Ic:
3V @ 100mA, 10A
Current - Collector Cutoff (Max):
1mA
DC Current Gain (hFE) (Min) @ Ic, Vce:
750 @ 5A, 3V
Power - Max:
80 W
Frequency - Transition:
-
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-3

BDW94 FAQ

1.How can I place an order for BDW94 through Aetrix?

Please submit a Request for Quotation (RFQ) for BDW94 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BDW94 reliable?

The price and inventory of BDW94 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BDW94 is usually 5 days.

3.What payment methods are accepted for BDW94?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BDW94 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BDW94?

BDW94 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BDW94 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BDW94?

For technical support, including BDW94 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BDW94 requirements.

6.How does Aetrix verify that BDW94 is sourced from the original manufacturer or authorized distributors?

All BDW94 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BDW94 meets industry standards.

7.What is the process for return or replacement of BDW94?

All BDW94 units undergo pre-shipment inspection (PSI). If there is an issue with BDW94, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BDW94 part is unused and in its original packaging.

Return procedure for BDW94:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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