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onsemi BDX53BTU

Part No.:
BDX53BTU
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-220-3
Datasheet:
AetrixBDX53BTU.pdf
Description:
TRANS NPN DARL 80V 8A TO-220-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,138

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Product details

Overview

BDX53BTU from ON Semiconductor (formerly Fairchild) is an NPN epitaxial silicon Darlington transistor in TO-220 package, rated for 8 A DC collector current, 80 V collector-emitter voltage, and 60 W power dissipation at TC=25°C, used in high-current linear and switching applications such as audio output stages and hammer drivers.

For engineers reviewing the BDX53BTU datasheet, pinout, applications, or equivalent options, key selection criteria include VCEO=80 V, IC=8 A, hFE≥750 at IC=3 A, VCE(sat)=2 V, and integrated damper diode with VF=1.8 V at 3 A - all critical for robust power switching and thermal management.

Technical Context

The BDX53BTU implements a monolithic Darlington pair structure with built-in emitter-base clamp diode and parallel damper diode, enabling high-current gain and safe inductive load switching. Its VCEO(sus)=80 V and ICP=12 A pulsed rating support reliable operation under transient overloads.

Thermal design is enabled by its TO-220 package with case-to-ambient thermal resistance of ~2.08°C/W (calculated from PC=60 W and TJ(max)−TC=125°C), and derating begins at TC>25°C per the published power derating curve.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO80 V - Maximum continuous collector-emitter blocking voltage, defining safe operating range in switching circuits.
IC (DC)8 A - Continuous collector current capacity, determining maximum steady-state load drive capability.
hFE≥750 @ IC=3 A - High DC current gain reduces required base drive current, easing driver stage design.
VCE(sat)2 V @ IC=3 A, IB=12 mA - Low saturation voltage minimizes conduction loss and heat generation at rated current.
PC60 W @ TC=25°C - Maximum dissipated power at case temperature, requiring heatsink for sustained operation above ambient.
VF (diode)1.8 V @ IF=3 A - Forward voltage of integrated damper diode, critical for flyback energy clamping in inductive loads.

Pinout & Package

BDX53BTU is housed in a standard TO-220 package with mounting tab electrically connected to collector. The device features three terminals: Base (pin 1), Collector (pin 2, tab), and Emitter (pin 3).

Pin/TerminalCircuit RoleDesign Meaning
1 (Base)Control inputReceives low-current drive signal to enable high-current conduction between collector and emitter.
2 (Collector / Tab)High-side power terminalElectrically connected to metal tab; must be isolated from heatsink unless circuit ground reference permits.
3 (Emitter)Low-side power terminalServes as common return path; polarity defines NPN operation and requires proper biasing relative to base.

Key Features

FeatureDesign Value
Darlington configurationDelivers hFE ≥ 750, reducing base drive requirements by >10× versus single transistors at same current.
Integrated damper diodeClamps inductive kickback without external components, simplifying relay or solenoid driver designs.
VCEO(sus) = 80 VEnsures stable blocking under surge conditions, supporting use in 48 V industrial control systems.
TO-220 mechanical standardizationEnables drop-in replacement in legacy PCB layouts and compatibility with widely available heatsinks and mounting hardware.

Applications

Audio Power AmplifiersRelay & Solenoid Drivers

Use Scenario: Output stage in Class AB audio amplifiers delivering up to 50 W into 8 Ω loads.

IC Role / Device Role / Timing Role: NPN Darlington switch providing high-current, low-distortion output drive with minimal base drive complexity.

Use Value: VCE(sat) = 2 V and hFE ≥ 750 reduce crossover distortion and simplify driver biasing.

Use Scenario: Driving 24 V/5 A industrial relays and pneumatic solenoids with fast turn-off and back-EMF protection.

IC Role / Device Role / Timing Role: High-gain switching transistor with integrated damper diode for inductive load commutation.

Use Value: Built-in 1.8 V forward diode eliminates need for external flyback diode, saving board space and BOM cost.

DC Motor ControllersPower Supply Pass Elements

Use Scenario: H-bridge low-side switches in brushed DC motor controllers for robotics and automation.

IC Role / Device Role / Timing Role: NPN Darlington configured as saturated switch controlling motor current direction and magnitude.

Use Value: IC = 8 A and PC = 60 W support continuous 24 V/3 A motor operation with appropriate heatsinking.

Use Scenario: Series pass element in linear regulated power supplies delivering up to 5 A at 12–24 V output.

IC Role / Device Role / Timing Role: Voltage-controlled current source regulating output by dissipating excess input-output differential voltage.

Use Value: VCEO = 80 V and thermal derating curve allow stable operation with 40 V input headroom at 25°C case temperature.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Darlington transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BDX53CVCEO = 100 V, higher VCEO(sus), otherwise identical pinout and gain characteristics.Preferred in 48–72 V bus systems where higher blocking margin is required.Select BDX53C when system max VCE exceeds 80 V; BDX53BTU remains optimal for 24–48 V designs with tighter cost constraints.
TIP142Same TO-220 package, but lower hFE (1000 min vs. 750 min), higher VCE(sat) (3 V), no integrated damper diode.Requires external flyback diode; less suitable for compact inductive load drivers.Choose TIP142 only if higher VCEO (100 V) and availability outweigh need for integrated diode and lower saturation loss.

Compared with BDX53C and TIP142, the BDX53BTU offers optimal balance of 80 V blocking, integrated damper diode, and proven thermal performance in TO-220 - making it preferred for cost-sensitive 24–48 V industrial switching where reliability and layout simplicity are prioritized.

Availability

BDX53BTU is available at Aetrix Electronics and suitable for audio amplifier output stages, relay/solenoid drivers, and DC motor control applications requiring stable component supply and long-term industrial availability.

Supply support for BDX53BTU includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor (formerly Fairchild Semiconductor) is a global semiconductor supplier focused on energy-efficient electronics, with leadership in power management, analog, and discrete devices.

The BDX53BTU belongs to the BDX53 family of high-power Darlington transistors designed specifically for industrial linear and switching applications demanding high current gain, integrated protection, and rugged TO-220 packaging.

FAQ

What is the maximum continuous collector current rating for BDX53BTU?

The BDX53BTU has a maximum continuous collector current (IC) rating of 8 A at case temperature TC = 25°C. This rating decreases with rising case temperature per the published derating curve, reaching zero at TC ≈ 175°C. For sustained operation, thermal design must ensure TC remains within limits using appropriate heatsinking.

Does BDX53BTU include an integrated damper diode, and what is its forward voltage?

Yes, the BDX53BTU integrates a damper diode in parallel with the C–E junction. Its forward voltage is 1.8 V at IF = 3 A and 2.5 V at IF = 8 A, as specified in the datasheet. This diode enables safe commutation of inductive loads without requiring external flyback components.

What is the DC current gain (hFE) of BDX53BTU, and under what conditions is it measured?

The BDX53BTU guarantees hFE ≥ 750 when measured at VCE = 3 V and IC = 3 A. This high gain is characteristic of its Darlington configuration and significantly reduces required base drive current compared to single transistors, simplifying driver circuit design.

Is BDX53BTU pin-compatible with other members of the BDX53 family?

Yes, BDX53BTU shares identical pinout (Base–Collector–Emitter), package (TO-220), and internal architecture with BDX53, BDX53A, and BDX53C. Differences are limited to absolute maximum voltage ratings (VCEO/VCBO), allowing direct substitution where voltage margins permit.

What is the collector-emitter saturation voltage (VCE(sat)) for BDX53BTU, and how does it impact power loss?

The BDX53BTU exhibits VCE(sat) = 2 V at IC = 3 A and IB = 12 mA. At full 8 A DC current, conduction loss reaches up to 16 W (VCE(sat) × IC), necessitating adequate heatsinking. Lower VCE(sat) than alternatives like TIP142 improves efficiency in saturated-switch applications.

BDX53BTU Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Obsolete
Transistor Type:
NPN - Darlington
Current - Collector (Ic) (Max):
8 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
2V @ 12mA, 3A
Current - Collector Cutoff (Max):
500µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
750 @ 3A, 3V
Power - Max:
60 W
Frequency - Transition:
-
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-3

BDX53BTU FAQ

1.How can I place an order for BDX53BTU through Aetrix?

Please submit a Request for Quotation (RFQ) for BDX53BTU on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BDX53BTU reliable?

The price and inventory of BDX53BTU are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BDX53BTU is usually 5 days.

3.What payment methods are accepted for BDX53BTU?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BDX53BTU transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BDX53BTU?

BDX53BTU orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BDX53BTU order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BDX53BTU?

For technical support, including BDX53BTU datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BDX53BTU requirements.

6.How does Aetrix verify that BDX53BTU is sourced from the original manufacturer or authorized distributors?

All BDX53BTU products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BDX53BTU meets industry standards.

7.What is the process for return or replacement of BDX53BTU?

All BDX53BTU units undergo pre-shipment inspection (PSI). If there is an issue with BDX53BTU, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BDX53BTU part is unused and in its original packaging.

Return procedure for BDX53BTU:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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