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Texas Instruments BQ24401DR

Part No.:
BQ24401DR
Manufacturer:
Texas Instruments
Category:
Battery Chargers
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixBQ24401DR.pdf
Description:
IC BATT CHG MULTI-CHEM 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,725

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Product details

Overview

BQ24401DR from Texas Instruments is a programmable monolithic NiCd/NiMH fast-charge management IC with ΔT/Δt, maximum temperature, and maximum time termination. It features integrated high-speed comparator, push-pull MOD output for current control, open-drain LED status indicator, and RC-programmable timing. Used in multi-cell nickel-based battery chargers requiring safe, adaptive charge qualification and top-off.

For engineers reviewing the BQ24401DR datasheet, BQ24401DR pinout, BQ24401DR application, or BQ24401DR equivalent, key selection considerations include its 8-pin SOIC package, VCC range of 4–6 V, sleep current of 5 µA, programmable MTO timing via RC network, and support for trickle-charge revival of deeply discharged cells.

Technical Context

The BQ24401DR implements a hysteretic current-control loop using SNS input to regulate fast-charge current via MOD output, with user-defined RSNS setting IMAX = 0.05 / RSNS. It samples TS every 8 seconds during fast charge to compute ΔT/Δt using internal ADC and voltage thresholds referenced to VCC.

Charge state progression follows a deterministic finite-state machine: initiation → charge qualification (trickle if VBAT < 950 mV) → fast charge (current-regulated) → optional top-off (IMAX/16 pulses at 1 Hz) → trickle maintenance. Sleep mode activates when VBAT > VCC−1 V, reducing ICCS to 5 µA.

Key Specifications

ParameterValue and Actual Design Meaning
VCC Range4 V to 6 V - defines compatible input supply rails and sets internal reference scaling for TS, BAT, and RC thresholds
Fast-Charge TerminationΔT/Δt, VMCV = 2.00 V ±2.5%, MTO timeout - enables safe, chemistry-aware cutoff without external microcontroller
Sleep Current (ICCS)5 µA - minimizes standby power loss in unattended or battery-absent conditions
MOD Output TypePush-pull - directly drives external N-channel MOSFET gate without level-shifting or external driver stage
LED OutputOpen-drain - supports flexible LED biasing with external resistor; indicates status via flash (1 Hz), low (fast charge), or high-Z (sleep/complete)
TS Input ThresholdsVTCO = 0.225×VCC, VLTF = 0.5×VCC, VHTF = 0.25×VCC - enable thermistor-based thermal safety with VCC-referenced scaling
Trickle Frequency1 Hz - provides periodic low-current pulses to revive cells below 950 mV without overheating

Pinout & Package

Package: 8-pin SOIC (Narrow) - surface-mount, industry-standard footprint compatible with automated assembly and thermal relief design.

Pin/TerminalCircuit RoleDesign Meaning
SNSCurrent-sense inputDetects voltage drop across external sense resistor (RSNS) to regulate fast-charge current; ±50 mV thresholds define hysteresis window
LEDCharge-status outputOpen-drain signal indicating charge state: 1 Hz flash (qualification), low (fast charge), high-Z (sleep/complete)
BATBattery-voltage inputMonitors scaled pack voltage via resistive divider; triggers qualification if < 950 mV and sleep if > VCC−1 V
VSSSystem groundReference node for all analog inputs and MOD/LED outputs; must connect to battery negative terminal
MODModulation-control outputPush-pull driver controlling external pass transistor; high = enable charge current, low = inhibit
VCCSupply-voltage inputPower rail (4–6 V); supplies internal circuitry and sets scaling for all VCC-referenced thresholds (TS, BAT, RC)
TSTemperature-sense inputAccepts voltage from NTC thermistor network; used for ΔT/Δt sampling and thermal fault detection (VTCO/VLTF/VHTF)
RCTimer-program inputAnalog pin setting MTO, hold-off, top-off enable, and trickle pulse-width via RMTO/CMTO network; sawtooth waveform indicates active timing

Key Features

FeatureDesign Value
Programmable Fast-Charge TerminationCombines ΔT/Δt, absolute temperature limits (VLTF/VTCO), and MTO timeout to prevent overcharge in NiCd/NiMH packs
Pre-Charge QualificationEnables 1 Hz trickle-charge when VBAT < 950 mV, reviving deeply discharged or shorted cells before fast-charge initiation
Selectable Top-Off ModeDelivers IMAX/16 pulses at 1 Hz for up to full MTO duration to maximize NiMH capacity without voltage overshoot
Built-in Battery DetectionDistinguishes battery-absent (RC ≈ VSS) vs. sleep (RC = VSS) vs. active states via RC pin behavior, eliminating need for external presence sensing
Low-Power Sleep ModeReduces supply current to 5 µA when VBAT > VCC−1 V, enabling energy-efficient idle operation in portable charger designs

Applications

Portable Power ToolsMedical Handheld Devices

Use Scenario: Cordless drill/driver with 3–12 cell NiMH pack requiring rapid recharge between shifts while preventing thermal runaway.

IC Role / Device Role / Timing Role: Primary charge controller managing fast-charge current regulation, ΔT/Δt monitoring, and top-off to maximize runtime per cycle.

Use Value: Enables full capacity recovery in <1 hour with automatic thermal fault suspension and no firmware dependency.

Use Scenario: Battery-powered infusion pump needing reliable, maintenance-free charging for clinical reuse across shifts.

IC Role / Device Role / Timing Role: Safety-critical charge manager enforcing VMCV = 2.00 V/cell limit, VLTF/VTCO thermal windows, and trickle maintenance to preserve battery health.

Use Value: Eliminates risk of overvoltage or overheating during unattended overnight charging in regulated healthcare environments.

Emergency Lighting SystemsTwo-Way Radio Chargers

Use Scenario: Backup lighting unit with sealed NiCd battery that must remain fully charged and ready after years of standby.

IC Role / Device Role / Timing Role: Trickle-maintenance supervisor sustaining charge indefinitely while detecting and recovering from deep discharge events.

Use Value: Guarantees >95% state-of-charge at activation via 1 Hz pulse-trickle and automatic requalification on voltage drop.

Use Scenario: Fleet radio charger dock supporting hot-swap of multiple NiMH battery packs with varying age and capacity.

IC Role / Device Role / Timing Role: Adaptive charge sequencer performing per-pack qualification, current-regulated fast charge, and top-off based on real-time TS/BAT feedback.

Use Value: Delivers consistent full-charge performance across aging batteries without manual configuration or calibration.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NiCd/NiMH charge management applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BQ24400DROmits top-off functionality; fixed trickle rate; no RC-programmable hold-off periodSuitable only for basic NiCd charging where full NiMH capacity optimization is not requiredSelect BQ24400DR for cost-sensitive, single-chemistry applications without top-off needs
MAX713CPA+Uses external op-amp for current control; requires more external components; supports higher VCC (up to 28 V)Targeted at industrial multi-cell chargers with wide-input voltage requirements and discrete FET driveChoose MAX713CPA+ when designing for >6 V input or needing greater layout flexibility in current-sense path

Compared with BQ24401DR, BQ24400DR lacks top-off and programmable hold-off-reducing NiMH capacity utilization-while MAX713CPA+ offers wider VCC range and discrete control at the cost of increased BOM count and design complexity.

Availability

BQ24401DR is available at Aetrix Electronics and suitable for portable power tools, medical handheld devices, emergency lighting systems, and two-way radio chargers requiring stable component supply and long-term lifecycle support.

Supply support for BQ24401DR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company specializing in analog and embedded processing technologies, with leadership in power management and battery solutions.

The bq244xx family was designed specifically for autonomous, high-safety nickel-based battery charging in consumer, industrial, and medical equipment-emphasizing analog precision, thermal robustness, and minimal external component count.

FAQ

What termination methods does the BQ24401DR use for NiCd/NiMH fast charging?

The BQ24401DR uses three independent fast-charge termination methods: rate of temperature rise (ΔT/Δt) measured every 8 seconds, maximum cell voltage (VMCV = 2.00 V ±2.5%), and programmable maximum charge time (MTO). All three are active simultaneously, and termination occurs upon first violation. This triple-criteria approach ensures safety across varying battery ages, temperatures, and chemistries without software intervention.

How does the BQ24401DR handle deeply discharged or shorted NiMH batteries?

The BQ24401DR initiates pre-charge qualification when VBAT falls below 950 mV. It then applies 1 Hz pulse-trickle charge via the MOD output to safely condition the cell. During this phase, the LED flashes at 1 Hz, and charging remains suspended until VBAT exceeds 950 mV and TS remains within VLTF–VHTF. This prevents damage to defective or over-discharged packs before fast-charge begins.

Can the BQ24401DR be used with both NiCd and NiMH battery chemistries?

Yes, the BQ24401DR is explicitly designed for both NiCd and NiMH chemistries. Its termination algorithms-including ΔT/Δt sensitivity, VMCV = 2.00 V/cell, and optional top-off-are optimized for nickel-based electrochemistry. The datasheet confirms identical functional behavior across both chemistries, with no configuration changes required when switching between them.

What is the role of the RC pin on the BQ24401DR, and how is it configured?

The RC pin on the BQ24401DR programs multiple timing functions: maximum charge time (MTO), hold-off period (MTO/32), top-off enable/disable, and trickle pulse-width. It uses an external resistor (RMTO, 2–250 kΩ) from RC to VSS and capacitor (CMTO, 0.001–1 µF) from RC to VCC. The resulting RC network generates a sawtooth waveform during active timing, allowing real-time state diagnosis without additional test points.

Does the BQ24401DR support battery removal and reinsertion detection?

Yes, the BQ24401DR detects battery removal and insertion autonomously. When the battery is removed, VBAT drops below VSLP (VCC−1 V), exiting sleep mode and triggering reinitialization. Upon reinsertion, the IC performs full charge qualification-including voltage and temperature checks-before resuming charging. This behavior is inherent to the analog state machine and requires no external circuitry or host processor interaction.

BQ24401DR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Battery Chemistry:
Multi-Chemistry
Number of Cells:
-
Current - Charging:
-
Programmable Features:
Timer
Fault Protection:
-
Charge Current - Max:
-
Battery Pack Voltage:
-
Voltage - Supply (Max):
6V
Interface:
-
Operating Temperature:
-20°C ~ 70°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

BQ24401DR FAQ

1.How can I place an order for BQ24401DR through Aetrix?

Please submit a Request for Quotation (RFQ) for BQ24401DR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BQ24401DR reliable?

The price and inventory of BQ24401DR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BQ24401DR is usually 5 days.

3.What payment methods are accepted for BQ24401DR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BQ24401DR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BQ24401DR?

BQ24401DR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BQ24401DR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BQ24401DR?

For technical support, including BQ24401DR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BQ24401DR requirements.

6.How does Aetrix verify that BQ24401DR is sourced from the original manufacturer or authorized distributors?

All BQ24401DR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BQ24401DR meets industry standards.

7.What is the process for return or replacement of BQ24401DR?

All BQ24401DR units undergo pre-shipment inspection (PSI). If there is an issue with BQ24401DR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BQ24401DR part is unused and in its original packaging.

Return procedure for BQ24401DR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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