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Texas Instruments BQ76PL536APAPR

Part No.:
BQ76PL536APAPR
Manufacturer:
Texas Instruments
Category:
Battery Management
Package:
64-PowerTQFP
Datasheet:
AetrixBQ76PL536APAPR.pdf
Description:
IC BAT MFUNC LI-ION 3-6C 64HTQFP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,826

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Product details

Overview

BQ76PL536APAPR from Texas Instruments is a stackable 3-to-6 series cell lithium-ion battery monitor and secondary protection IC with integrated 14-bit ADC (±1 mV typical accuracy), six cell-balancing control outputs, dual temperature sensing inputs, and programmable overvoltage/undervoltage/overtemperature protection. It operates across 7.2 V to 27 V supply and supports large-format battery stacks up to 192 cells in daisy-chained configurations for UPS and e-mobility systems.

For engineers reviewing the BQ76PL536APAPR datasheet, BQ76PL536APAPR pinout, BQ76PL536APAPR application, or BQ76PL536APAPR equivalent, key selection considerations include its HTQFP-64 package, SPI host interface with vertical daisy-chain capability, ±1 mV cell voltage measurement accuracy, 6-µs per-channel conversion time, and integrated 5-V REG50 LDO output for auxiliary circuitry.

Technical Context

The BQ76PL536APAPR integrates two independent ADC subsystems: one dedicated to six cell voltages (VC1–VC6) and brick voltage (VBAT), another to two differential temperature sensors (TS1±, TS2±) and GPAI±. All nine analog inputs share 14-bit resolution and ±1 mV typical accuracy at 25°C.

Its protection architecture uses non-volatile OTP registers to store user-programmable thresholds and delay times for overvoltage (2–5 V range, 50-mV steps), undervoltage (0.7–3.3 V, 100-mV steps), and overtemperature (1–2 V range, programmable hysteresis). Fault detection triggers dedicated open-drain ALERT_H, FAULT_H, and DRDY_H signals, while vertical interfaces (CONV_N/S, CS_N/S, SCLK_N/S, SDO_N/S, etc.) enable synchronized conversions and SPI data routing across stacked devices without isolation components.

Key Specifications

ParameterValue and Actual Design Meaning
Cell Support3-to-6 series Li-ion cells; enables modular battery pack design with scalable monitoring per stack segment.
ADC Resolution & Accuracy14-bit resolution, ±1 mV typical cell voltage accuracy; ensures precise state-of-charge estimation and tight protection margins.
Conversion Time6 µs per channel; allows full 6-cell measurement in ≤42 µs, supporting fast fault response and high refresh rates.
Supply Range7.2 V to 27 V continuous, 36 V peak; compatible with 3S–6S Li-ion packs and transient overvoltage conditions.
Operating Temperature–40°C to +85°C; validated for industrial and transportation environments including e-bikes and UPS.
Low-Power Modes12 µA sleep, 45 µA idle current; extends system standby life in always-on battery management applications.
Integrated LDO5-V, 3-mA REG50 output with 2.2-µF capacitor requirement; powers external comparators, sensors, or level-shifters without external regulators.

Pinout & Package

Package: HTQFP-64 (10.00 mm × 10.00 mm) with exposed thermal pad soldered to VSS for thermal performance (RθJB = 8.1°C/W).

Pin/TerminalCircuit RoleDesign Meaning
VC1–VC6Cell voltage sense inputsDifferential analog inputs for measuring individual cell potentials; VC0 = VSS reference, VC6 = top-cell positive terminal.
TS1±, TS2±Differential temperature sensor inputsAccept thermistor or RTD bridges; support dual-point thermal monitoring with ±0.2% ratio accuracy.
CB1–CB6Cell balancing control outputsOpen-drain outputs driving external FETs; 80–120 kΩ impedance enables precise external current-setting resistor selection.
ALERT_H / FAULT_H / DRDY_HHost interface status outputsActive-low open-drain signals indicating protection faults, alert conditions, or conversion completion for MCU polling/interrupt handling.
SCLK_H / SDI_H / SDO_H / CS_HSPI host interfaceStandard 4-wire SPI (MOSI/MISO/CLK/CS); supports up to 10 MHz clock with 20-pF load and 5 mA drive capability.
CONV_N/S, CS_N/S, SCLK_N/S, SDO_N/S, etc.Vertical daisy-chain interfaceCurrent-mode signaling (1–1.8 mA drive) enabling synchronous conversion and SPI pass-through between stacked devices without optocouplers or isolators.

Key Features

FeatureDesign Value
Stackable architectureSupports up to 192-cell systems via vertical daisy-chain; eliminates inter-device isolation components and reduces BOM cost.
Programmable protectionOTP-stored thresholds and delays for OV/UV/OT; enables field-configurable safety logic without firmware updates.
High-accuracy cell monitoring±1 mV typical cell voltage error over –40°C to +85°C; minimizes SoC estimation drift and prevents premature cutoff.
Integrated 5-V LDO (REG50)3-mA output with 2.2-µF ceramic bypass; powers external circuitry (e.g., thermistors, comparators) from battery rail without discrete regulator.
Hot-pluggable operationValidated for live insertion into powered battery strings; avoids system shutdown during module replacement or maintenance.

Applications

Uninterruptible Power Systems (UPS)E-Bike and E-Scooter Battery Packs

Use Scenario: Monitoring 48 V (13S) or 52 V (14S) Li-ion battery stacks in line-interactive UPS with automatic switchover and runtime prediction.

IC Role / Device Role / Timing Role: Primary AFE for cell voltage, temperature, and brick voltage acquisition; synchronizes conversions across multiple BQ76PL536APAPR devices to ensure consistent state estimation.

Use Value: ±1 mV cell voltage accuracy enables <1% SoC error over lifetime, extending usable battery capacity and reducing false low-battery shutdowns.

Use Scenario: Real-time cell balancing and overtemperature protection in 36 V (10S) or 48 V (13S) e-scooter battery modules with CAN-based BMS communication.

IC Role / Device Role / Timing Role: Secondary protector with programmable OT delay (0–2550 ms) and hysteresis; triggers FAULT_H to disable motor controller upon thermal runaway detection.

Use Value: Dual temperature inputs (TS1±, TS2±) allow localized hotspot detection at cell ends, improving thermal safety margin by >15°C vs. single-sensor designs.

Large-Format Energy Storage SystemsIndustrial Portable Test Equipment

Use Scenario: Modular 200+ V battery racks for grid-tied solar storage, segmented into 6S sub-packs monitored by individual BQ76PL536APAPR ICs.

IC Role / Device Role / Timing Role: Stackable monitor enabling daisy-chained SPI and synchronized CONV pulses; supports centralized MCU polling of 192 cells with <100 µs inter-device skew.

Use Value: Vertical interface eliminates need for isolated SPI repeaters, cutting interconnect cost by ~40% and PCB area by 25% per stack tier.

Use Scenario: High-precision battery validation bench for EV battery cell grading, requiring traceable voltage measurement down to ±1 mV.

IC Role / Device Role / Timing Role: Calibration-grade AFE with 14-bit ADC, 6-µs conversion, and low 250 µVRMS noise on cell inputs; used as reference measurement engine.

Use Value: 14-bit resolution (~378 µV LSB) and ±1 mV accuracy meet ISO 17025 traceability requirements for production test equipment calibration.

Equivalent & Alternatives

The following parts are listed as comparable options for similar battery monitor and protector applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BQ76PL536AQPAPRQ1Automotive-grade variant with AEC-Q100 qualification, extended temperature range (–40°C to +105°C), and enhanced ESD robustness (±8-kV HBM).Required for automotive traction battery systems; not suitable for cost-sensitive industrial UPS where commercial-grade suffices.Select BQ76PL536AQPAPRQ1 only when automotive qualification or >85°C ambient operation is mandatory.
MAX1785314-bit ADC with ±2 mV accuracy, 12-channel input (6 cell + 6 aux), no integrated REG50 LDO, requires external 5-V supply.Used in high-channel-count systems needing auxiliary analog inputs beyond temperature/GPAI; lacks built-in LDO for auxiliary power.Choose MAX17853 when >6 analog channels are needed or when external 5-V rail already exists; BQ76PL536APAPR preferred for self-contained 6-cell monitoring with LDO.

Compared with BQ76PL536AQPAPRQ1, the BQ76PL536APAPR offers lower cost and identical core functionality for industrial use, while the MAX17853 provides greater analog input flexibility at the expense of added power-supply complexity and reduced voltage accuracy.

Availability

BQ76PL536APAPR is available at Aetrix Electronics and suitable for uninterruptible power systems (UPS), e-bike and e-scooter battery management, and large-format energy storage systems requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for BQ76PL536APAPR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company specializing in analog and embedded processing technologies, with leadership in battery management, power management, and signal chain solutions.

The BQ76PL536APAPR belongs to TI's bq™ precision battery monitoring portfolio, designed specifically for high-reliability, multi-cell lithium-ion battery protection and state estimation in industrial and transportation applications.

FAQ

What is the maximum number of BQ76PL536APAPR devices that can be stacked in a daisy-chain configuration?

The BQ76PL536APAPR supports stacking up to 32 devices in a vertical daisy-chain, enabling monitoring of up to 192 cells (32 × 6). This is achieved using current-mode vertical interfaces (CONV_N/S, CS_N/S, etc.) that eliminate the need for isolation components between devices, maintaining signal integrity and timing synchronization across the entire stack. Each BQ76PL536APAPR device manages its own six-cell segment while forwarding SPI and control signals to adjacent units.

Does the BQ76PL536APAPR integrate an internal voltage reference, and how is it stabilized?

Yes, the BQ76PL536APAPR integrates an internal analog voltage reference (VREF) with a nominal output of ~2.048 V, derived from the internal bandgap. It requires a 10-µF, low-ESR ceramic capacitor connected between VREF and AGND for stability, as specified in the datasheet. This reference is used for all ADC conversions-including cell voltages, temperature, and GPAI-ensuring consistent measurement accuracy across operating conditions. The BQ76PL536APAPR does not rely on external references for core AFE functions.

Can the BQ76PL536APAPR perform simultaneous cell voltage measurements, and what is the timing behavior?

No, the BQ76PL536APAPR performs sequential cell voltage measurements-not true simultaneous sampling-but achieves synchronized acquisition across stacked devices via the CONV_N/S interface. Each conversion takes 6 µs per channel, so measuring all six cells requires ~42 µs total. The CONV_H pin initiates conversion, and DRDY_H asserts upon completion. When stacked, a master CONV pulse propagates through the chain, ensuring all devices sample within <100 µs skew-functionally equivalent to synchronized measurement for BMS state estimation.

What are the absolute maximum ratings for cell voltage inputs (VC1–VC6) on the BQ76PL536APAPR?

The absolute maximum rating for each cell voltage input (VC1–VC6) on the BQ76PL536APAPR is –0.3 V to +36 V with respect to VSS. However, the recommended operating range for accurate measurement is 0 V to +6 V differential (VCn – VCn–1), with guaranteed performance from 1 V to 4.5 V. Exceeding the 6-V differential limit risks damage to the internal ESD protection structures, and operation outside the 1–4.5 V range degrades accuracy-particularly near the extremes-due to ADC nonlinearity and offset drift.

How does the BQ76PL536APAPR handle thermal shutdown, and what are the recovery characteristics?

The BQ76PL536APAPR features integrated thermal shutdown (TSD) with a trip threshold of 125°C to 156°C (typical 142°C) and hysteresis of 8°C to 25°C. Upon triggering, TSD disables all analog functions except the ALERT_STATUS[TSD] flag and forces the device into a safe state-halting conversions, disabling CBx outputs, and asserting FAULT_H. Recovery occurs automatically once junction temperature falls below (trip threshold – hysteresis); no reset or power cycle is required. The BQ76PL536APAPR continues to report TSD status via register reads until cleared by host software.

BQ76PL536APAPR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
64-PowerTQFP
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Multi-Function Controller
Battery Chemistry:
Lithium Ion
Number of Cells:
3 ~ 6
Fault Protection:
Over Temperature, Over/Under Voltage
Interface:
SPI
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
64-HTQFP (10x10)

BQ76PL536APAPR FAQ

1.How can I place an order for BQ76PL536APAPR through Aetrix?

Please submit a Request for Quotation (RFQ) for BQ76PL536APAPR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BQ76PL536APAPR reliable?

The price and inventory of BQ76PL536APAPR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BQ76PL536APAPR is usually 5 days.

3.What payment methods are accepted for BQ76PL536APAPR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BQ76PL536APAPR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BQ76PL536APAPR?

BQ76PL536APAPR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BQ76PL536APAPR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BQ76PL536APAPR?

For technical support, including BQ76PL536APAPR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BQ76PL536APAPR requirements.

6.How does Aetrix verify that BQ76PL536APAPR is sourced from the original manufacturer or authorized distributors?

All BQ76PL536APAPR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BQ76PL536APAPR meets industry standards.

7.What is the process for return or replacement of BQ76PL536APAPR?

All BQ76PL536APAPR units undergo pre-shipment inspection (PSI). If there is an issue with BQ76PL536APAPR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BQ76PL536APAPR part is unused and in its original packaging.

Return procedure for BQ76PL536APAPR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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