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Texas Instruments BQ76PL536ATPAPRQ1

Part No.:
BQ76PL536ATPAPRQ1
Manufacturer:
Texas Instruments
Category:
Battery Management
Package:
64-PowerTQFP
Datasheet:
AetrixBQ76PL536ATPAPRQ1.pdf
Description:
IC BAT MFUNC LI-ION 3-6C 64HTQFP
Quantity:
Payment:
Payment
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Inventory:822

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Product details

Overview

BQ76PL536ATPAPRQ1 from Texas Instruments is an AEC-Q100 Grade 2 automotive-qualified 3-to-6 series lithium-ion battery monitor and secondary protector IC. It integrates a 14-bit, ±1 mV accurate ADC for cell voltage measurement, dedicated temperature sensing inputs (TS1±/TS2±), programmable overvoltage/undervoltage/overtemperature protection with fault signaling, and six cell-balancing control outputs - deployed in electric vehicle (EV) battery management systems for high-reliability stack monitoring.

For engineers reviewing the BQ76PL536ATPAPRQ1 datasheet, BQ76PL536ATPAPRQ1 pinout, BQ76PL536ATPAPRQ1 application, or BQ76PL536ATPAPRQ1 equivalent, key selection considerations include its stackable SPI interface, hot-pluggable operation, integrated 5-V LDOs (LDOA, LDOD1/LDOD2, REG50), isolation-free daisy-chain capability, and automotive-grade thermal shutdown (125–156°C) with 8–25°C hysteresis.

Technical Context

The BQ76PL536ATPAPRQ1 implements a dual-ADC architecture: one 14-bit, 6-µs per-channel ADC for up to six cell voltages (VC0–VC6) with ±1 mV typical accuracy, and a second dedicated ADC for differential temperature sensing (TS1±/TS2±). Its vertical communication bus uses current-mode signaling (e.g., CONV_N/S, SCLK_N/S) enabling up to 192-cell stacks without optocouplers or isolators.

Protection logic executes in hardware with user-programmable thresholds stored in ECC-protected OTP registers. Fault conditions (OV/UV/OT) trigger dedicated open-drain outputs (FAULT_H, ALERT_H) and propagate via current-mode signals (FAULT_N/S, ALERT_N/S) across stacked devices. Cell balancing is controlled via six high-impedance CBx outputs (80–125 kΩ) with safety timeout.

Key Specifications

Parameter Value and Actual Design Meaning
Cell Support 3-to-6 series Li-ion cells; enables scalable BMS designs from small EV packs to large-format traction batteries.
ADC Resolution & Accuracy 14-bit resolution, ±1 mV typical voltage measurement error (1.2–4.5 V range); ensures precise state-of-charge estimation.
Supply Range 7.2 V to 27 V continuous, 36 V peak; compatible with 3S–6S battery bricks up to ~25.2 V nominal.
Operating Temp –40°C to +105°C ambient (AEC-Q100 Grade 2); validated for under-hood and battery-pack environments.
Power Consumption 12 µA sleep current, 45 µA idle current; minimizes parasitic drain in always-on BMS monitoring.
LDO Outputs Integrated 5-V analog LDO (LDOA), dual 5-V digital LDOs (LDOD1/LDOD2), and user 5-V LDO (REG50); reduces external regulator count.
Thermal Shutdown 125–156°C trip threshold with 8–25°C hysteresis; prevents thermal runaway during fault conditions.

Pinout & Package

Package: HTQFP-64 (10.00 mm × 10.00 mm) with exposed thermal pad soldered to VSS for thermal management (RθJB = 8.1°C/W).

Pin/Terminal Circuit Role Design Meaning
VC0–VC6 Cell voltage sense inputs Direct connection to cell terminals (VC0 = VSS, VC6 = top cell+); supports differential measurement of 6 cell voltages.
TS1±, TS2± Differential temperature sensor inputs Accept thermistor or RTD signals; enable dual-point thermal monitoring per device for redundancy or gradient detection.
CB1–CB6 Cell balance control outputs High-impedance (80–125 kΩ) outputs driving external FETs; each controls balancing on one cell with safety timeout.
CONV_H / DRDY_H / SCLK_H / SDI_H / SDO_H / CS_H Host SPI interface Standard 4-wire SPI (with DRDY handshake); allows configuration, readback, and real-time monitoring from MCU host.
CONV_N/S, SCLK_N/S, SDI_N/S, SDO_N/S, FAULT_N/S, ALERT_N/S, DRDY_N/S, CS_N/S Vertical daisy-chain interface Current-mode signaling eliminates need for level shifters or isolators between stacked devices in multi-IC BMS.

Key Features

Feature Design Value
Stackable architecture Supports up to 192-series-cell systems using only current-mode vertical bus - no external isolators required.
Hot-pluggable operation Enables live insertion/removal of BMS modules during system maintenance without power cycling the full pack.
ECC-protected OTP memory Stores user-defined protection thresholds and delays with error correction - prevents corruption in harsh EMI environments.
Dual independent ADCs One for cell voltage (6 µs/channel, ±1 mV), one for temperature (14-bit, ±0.2% ratio accuracy) - avoids shared resource contention.
Integrated LDO regulation Three 5-V LDOs (analog/digital/user) with bypass capacitors reduce bill-of-materials and improve supply noise immunity.

Applications

EV Traction Battery Monitoring HEV Energy Storage System

Use Scenario: Real-time voltage, temperature, and fault monitoring across 4S–6S Li-ion modules in battery packs for passenger EVs.

IC Role / Device Role / Timing Role: Primary cell monitor and secondary protector; performs synchronized 6-channel ADC conversions every 6 µs per channel.

Use Value: Enables precise SOC/SOH estimation and immediate hardware-level response to overvoltage (±1 mV accuracy) or overtemperature (125°C trip) events.

Use Scenario: Modular BMS for 3S–5S high-power NiMH or Li-ion hybrid battery packs in 48V mild-hybrid architectures.

IC Role / Device Role / Timing Role: Stackable protector with programmable delay timers; coordinates protection actions across multiple BQ76PL536ATPAPRQ1 devices.

Use Value: Eliminates need for external isolation components in daisy-chained configurations - reducing PCB area and system cost by >15% vs. isolated alternatives.

UPS Backup Power Management E-Bike/E-Scooter Battery Pack

Use Scenario: High-availability 48V–72V UPS systems requiring redundant cell monitoring and fail-safe shutdown.

IC Role / Device Role / Timing Role: Secondary protection layer with dedicated FAULT_H/ALERT_H outputs; operates independently of host MCU.

Use Value: Provides autonomous hardware-level response to critical faults (e.g., cell imbalance >50 mV) within <100 µs - meeting UL 1973 and IEC 62619 safety requirements.

Use Scenario: Compact, cost-sensitive 36V/48V e-bike battery packs with integrated balancing and thermal protection.

IC Role / Device Role / Timing Role: Single-chip solution for voltage sensing, temperature monitoring, and passive cell balancing control.

Use Value: Integrates 5-V LDOs and GPIO to drive status LEDs or fan control - eliminating 3–4 discrete regulators and simplifying layout.

Equivalent & Alternatives

The following parts are listed as comparable options for similar battery monitor and protector applications.

Alternative Part Technical Difference Application Difference Selection Advice
BQ76PL455A-Q1 5-series-cell support only; no REG50 LDO output; lower integration (no integrated LDOA/LDOD1/LDOD2) Suitable for smaller 3S–5S packs where full 6S support and auxiliary LDOs are unnecessary Select when BOM cost reduction is prioritized over scalability and integrated power delivery.
MAX17853 14-bit ADC with ±2 mV accuracy; supports up to 14 cells per device; uses SPI with daisy-chain but requires external level shifters Targeted at higher-cell-count industrial BMS; lacks AEC-Q100 Grade 2 qualification and automotive thermal specs Choose for non-automotive, high-channel-count applications where automotive qualification is not required.

Compared with BQ76PL536ATPAPRQ1, the BQ76PL455A-Q1 offers reduced feature set and cell count for cost-sensitive 5S designs, while the MAX17853 provides greater channel density but requires external isolation and lacks automotive qualification - making BQ76PL536ATPAPRQ1 optimal for AEC-Q100-compliant 3S–6S EV/HEV systems demanding integrated power and stackable reliability.

Availability

BQ76PL536ATPAPRQ1 is available at Aetrix Electronics and suitable for electric vehicle traction batteries, hybrid electric vehicle energy storage systems, and e-bike/e-scooter battery packs requiring stable component supply, long-term lifecycle support, and automotive-grade traceability.

Supply support for BQ76PL536ATPAPRQ1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with deep expertise in automotive electronics and functional safety design.

The BQ76PL536ATPAPRQ1 belongs to TI's automotive-grade battery monitor and protector product line, engineered specifically for ISO 26262-aligned BMS applications in EV/HEV platforms requiring ASIL-B capable hardware-level protection and scalable stack architecture.

FAQ

What is the maximum number of BQ76PL536ATPAPRQ1 devices that can be stacked?

The BQ76PL536ATPAPRQ1 supports daisy-chained stacking up to 192 series-connected cells. Since each BQ76PL536ATPAPRQ1 monitors up to 6 cells, this equates to a maximum of 32 devices per string. The vertical interface (CONV_N/S, SCLK_N/S, etc.) uses current-mode signaling to eliminate isolation requirements and ensure reliable inter-device communication across the full stack.

Does the BQ76PL536ATPAPRQ1 require external isolation components when stacked?

No, the BQ76PL536ATPAPRQ1 does not require external isolation components such as optocouplers or digital isolators when stacked. Its vertical communication bus uses current-mode signaling (e.g., CONV_N, SCLK_N, SDO_S) referenced to local VSS per device, enabling direct PCB-level daisy-chaining with no galvanic isolation needed - a key differentiator for automotive BMS cost and reliability.

What are the key differences between the BQ76PL536ATPAPRQ1 and the earlier BQ76PL536-Q1?

The BQ76PL536ATPAPRQ1 is the automotive-qualified revision of the BQ76PL536-Q1, featuring AEC-Q100 Grade 2 certification (–40°C to +105°C), enhanced ESD robustness (HBM ±2 kV, CDM ±500 V), updated electrical specifications including tighter voltage accuracy (±1 mV typical), and production data status per TI's December 2016 revision. The 'A' suffix denotes the qualified version with full automotive documentation and test coverage.

Can the BQ76PL536ATPAPRQ1 perform simultaneous cell voltage measurements?

The BQ76PL536ATPAPRQ1 performs sequential, not simultaneous, cell voltage measurements. Its 14-bit ADC converts each selected channel (VC0–VC6) in 6 µs, with total conversion time scaling linearly (e.g., 6 channels ≈ 42 µs). However, it supports synchronized conversion initiation across stacked devices via the CONV_H/CONV_N/CONV_S signals, enabling tightly coordinated sampling across the full battery string for accurate delta-V analysis.

What is the purpose of the REG50 pin on the BQ76PL536ATPAPRQ1?

The REG50 pin on the BQ76PL536ATPAPRQ1 provides a regulated 5-V output (4.9–5.1 V, up to 35 mA) for powering external circuitry such as microcontrollers, CAN transceivers, or LED indicators. It requires a 2.2–22 µF ceramic capacitor to ground for stability and is electrically separate from the internal analog (LDOA) and digital (LDOD1/LDOD2) LDOs - offering flexible, low-noise auxiliary power without loading the main system rails.

BQ76PL536ATPAPRQ1 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
64-PowerTQFP
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Multi-Function Controller
Battery Chemistry:
Lithium Ion
Number of Cells:
3 ~ 6
Fault Protection:
Over Temperature, Over/Under Voltage
Interface:
SPI
Operating Temperature:
-40°C ~ 105°C (TA)
Grade:
Automotive
Qualification:
AEC-Q100
Mounting Type:
Surface Mount
Supplier Device Package:
64-HTQFP (10x10)

BQ76PL536ATPAPRQ1 FAQ

1.How can I place an order for BQ76PL536ATPAPRQ1 through Aetrix?

Please submit a Request for Quotation (RFQ) for BQ76PL536ATPAPRQ1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BQ76PL536ATPAPRQ1 reliable?

The price and inventory of BQ76PL536ATPAPRQ1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BQ76PL536ATPAPRQ1 is usually 5 days.

3.What payment methods are accepted for BQ76PL536ATPAPRQ1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BQ76PL536ATPAPRQ1 transactions.

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4.How is shipping managed for BQ76PL536ATPAPRQ1?

BQ76PL536ATPAPRQ1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BQ76PL536ATPAPRQ1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BQ76PL536ATPAPRQ1?

For technical support, including BQ76PL536ATPAPRQ1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BQ76PL536ATPAPRQ1 requirements.

6.How does Aetrix verify that BQ76PL536ATPAPRQ1 is sourced from the original manufacturer or authorized distributors?

All BQ76PL536ATPAPRQ1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BQ76PL536ATPAPRQ1 meets industry standards.

7.What is the process for return or replacement of BQ76PL536ATPAPRQ1?

All BQ76PL536ATPAPRQ1 units undergo pre-shipment inspection (PSI). If there is an issue with BQ76PL536ATPAPRQ1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BQ76PL536ATPAPRQ1 part is unused and in its original packaging.

Return procedure for BQ76PL536ATPAPRQ1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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