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Texas Instruments BQ76PL536TPAPRQ1

Part No.:
BQ76PL536TPAPRQ1
Manufacturer:
Texas Instruments
Category:
Battery Management
Package:
64-PowerTQFP
Datasheet:
AetrixBQ76PL536TPAPRQ1.pdf
Description:
IC BAT MFUNC LI-ION 3-6C 64HTQFP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:338

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Product details

Overview

BQ76PL536TPAPRQ1 from Texas Instruments is an automotive-qualified, stackable 3–6 series cell lithium-ion battery monitor and secondary protection IC for EV/HEV battery packs. It integrates a ±1 mV typical accuracy 14-bit ADC, independent overvoltage/undervoltage/overtemperature comparators with programmable thresholds and delay times, six cell-balancing control outputs, and a precision 5-V LDO - all operating from 6 V to 30 V supply across –40°C to 105°C.

For engineers reviewing the BQ76PL536TPAPRQ1 datasheet, BQ76PL536TPAPRQ1 pinout, BQ76PL536TPAPRQ1 application, or BQ76PL536TPAPRQ1 equivalent, key selection considerations include its vertical SPI stacking capability (up to 192 cells), hot-pluggable operation without isolation components, dedicated fault/alert signaling, and ECC-OTP register storage for safety-critical configuration persistence.

Technical Context

The BQ76PL536TPAPRQ1 implements a dual-path analog monitoring architecture: a high-accuracy SAR ADC (6 µs/channel, ±1 mV) for precise cell voltage, brick voltage, temperature, and GPAI measurements; and independent hardware comparators for secondary protection that operate autonomously of the ADC and host controller. Protection thresholds and delays are stored in factory-programmed ECC-OTP memory.

Its vertical communication interface uses current-mode signaling (e.g., SCLK_N, CS_N, DRDY_N) with level-shifted north/south interfaces enabling daisy-chained stacks without optocouplers or isolators. The device supports synchronous conversion triggering across the stack via CONV_H/CONV_S signals and provides 3-state SPI host interface (SCLK_H/SDI_H/SDO_H/CS_H) alongside open-drain status outputs (FAULT_H, ALERT_H, DRDY_H).

Key Specifications

Parameter Value and Actual Design Meaning
Cell Support 3 to 6 series Li-ion/Li-polymer cells - enables flexible pack design for 10.8 V to 25.2 V nominal systems.
ADC Accuracy ±1 mV typical cell voltage error - ensures reliable state-of-charge estimation and tight voltage window enforcement.
Protection Thresholds Programmable OV/UV/OT thresholds with ±50 mV OV accuracy (3.3–4.5 V range) - allows fine-grained safety margin tuning per chemistry.
Supply Range 6 V to 30 V continuous, 36 V peak - accommodates full voltage swing of stacked battery bricks including transients.
Operating Temp –40°C to +105°C ambient - meets AEC-Q100 Grade 1 requirements for under-hood and traction battery applications.
Stacking Capability Vertical daisy-chain up to 192 cells using current-mode interfaces - eliminates need for external isolation, reducing BOM and layout complexity.
Low-Power Modes 12 µA sleep, 45 µA idle - extends standby life in always-on battery management systems.

Pinout & Package

Package: TQFP-64 PowerPAD™ (PAP), thermally enhanced with exposed copper pad soldered to PCB VSS plane for thermal dissipation and electrical stability.

Pin/Terminal Circuit Role Design Meaning
VC0–VC6 Cell voltage sense inputs VC0 = VSS reference; VC1–VC6 = positive terminals of cells 1–6 - enables differential measurement of each cell's voltage with no shared ground constraints.
CB1–CB6 Cell balancing control outputs Open-drain outputs driving external FETs; balance current set by external resistor - supports passive balancing with safety timeout.
TS1+/TS1–, TS2+/TS2– Differential temperature sensor inputs Accepts thermistor or RTD bridges; 14-bit resolution (~153 µV) - enables accurate thermal profiling across multiple zones.
ALERT_H / FAULT_H / DRDY_H Host interface status outputs Active-high digital outputs indicating system events - simplifies host MCU interrupt handling without polling.
SCLK_H / SDI_H / SDO_H / CS_H Standard SPI host interface Full-duplex 3-wire SPI (up to 1 MHz) - enables register read/write, configuration, and data retrieval from host microcontroller.
CONV_H / CONV_S / CONV_N Synchronous conversion trigger Edge-triggered signal initiating simultaneous ADC conversions across entire stack - ensures time-aligned cell voltage snapshots.
REG50 / LDOA / LDOD1 / LDOD2 Integrated 5-V LDO outputs REG50 supplies user circuitry (3 mA max); LDOA/LDOD provide internal analog/digital rail bypass - reduces external regulator count.

Key Features

Feature Design Value
Stackable Vertical Interface Current-mode north/south signaling eliminates need for isolators or level shifters between stacked devices - cuts cost and board space in multi-module packs.
ECC-OTP Configuration Storage Factory-programmed error-correcting one-time-programmable memory retains protection thresholds and timing settings - ensures safety integrity after power loss or reset.
Independent Secondary Protection Dedicated comparators with programmable OV/UV/OT thresholds and delay timers operate without host CPU or ADC - meets ASIL-D functional safety requirements.
Hot-Pluggable Operation Supports live insertion/removal of battery modules without disrupting stack communication or triggering false faults - enables modular service and upgrade paths.
High-Accuracy 14-bit ADC ±1 mV typical cell voltage accuracy at 6 µs conversion time - delivers precise voltage data for SOC/SOH algorithms and cell matching analysis.

Applications

Electric Vehicle Traction Battery Pack Hybrid Electric Vehicle HV Battery Module

Use Scenario: Monitoring and protecting 48–96 cell series strings in liquid-cooled EV traction batteries.

IC Role / Device Role / Timing Role: Primary secondary protector and analog front-end for host BMS MCU - performs autonomous overvoltage cutoff and synchronized cell voltage sampling.

Use Value: Enables compliance with ISO 26262 ASIL-C/D requirements through ECC-OTP-stored safety thresholds and fail-safe FAULT_H assertion within 100 µs.

Use Scenario: Managing 24–48 cell modules in parallel hybrid architectures with regenerative braking energy recovery.

IC Role / Device Role / Timing Role: Stackable cell monitor providing real-time voltage/temperature data and cell balancing control to central HEV controller.

Use Value: Reduces inter-module wiring by 70% vs isolated solutions via vertical current-mode bus - lowers harness weight and EMI susceptibility.

E-Bike/E-Scooter Battery Pack Uninterruptible Power System (UPS) Rack

Use Scenario: Compact 10–20 cell Li-ion packs for high-performance e-mobility with integrated balancing and thermal shutdown.

IC Role / Device Role / Timing Role: Standalone protector with programmable UV/OV lockout and 125°C thermal shutdown - operates without host MCU for cost-sensitive designs.

Use Value: Achieves >99.9% field reliability via hot-pluggable architecture and 105°C extended temperature rating - prevents thermal runaway during fast charging.

Use Scenario: Large-format 144+ cell backup battery banks in telecom/datacenter UPS with redundant monitoring.

IC Role / Device Role / Timing Role: Scalable AFE node in distributed BMS topology - aggregates cell data via daisy-chained SPI and forwards to master controller.

Use Value: Supports up to 192-cell stacks with <1 µs inter-device skew - ensures consistent state estimation across multi-rack installations.

Equivalent & Alternatives

The following parts are listed as comparable options for similar battery monitor and secondary protection applications.

Alternative Part Technical Difference Application Difference Selection Advice
BQ76PL536TPAPTQ1 Same die, tape-and-reel packaging (1000-unit quantity); identical electrical specs and pinout. No functional difference - used interchangeably in production where volume ordering applies. Select BQ76PL536TPAPTQ1 for high-volume automated assembly; BQ76PL536TPAPRQ1 suits prototyping and low-MOQ builds.
BQ76PL455AQKTRQ1 5-series-only variant; lacks VC6 input and CB6 output; lower max supply (24 V); same ADC accuracy and OTP structure. Optimized for smaller packs (e.g., 18–24 V e-bikes); not stackable beyond 120 cells due to reduced interface drive strength. Choose BQ76PL455AQKTRQ1 only when 3–5 cell support suffices and 30 V operation is unnecessary - saves cost in constrained applications.

Compared with BQ76PL536TPAPTQ1, the BQ76PL536TPAPRQ1 offers identical functionality in a 250-unit reel format ideal for NPI and qualification; versus BQ76PL455AQKTRQ1, it adds sixth-cell support, 30 V operation, and enhanced stacking headroom - critical for scalable EV platforms.

Availability

BQ76PL536TPAPRQ1 is available at Aetrix Electronics and suitable for electric vehicle traction battery packs, hybrid electric vehicle HV modules, and uninterruptible power systems requiring stable component supply, automotive-grade lifecycle assurance, and long-term traceability.

Supply support for BQ76PL536TPAPRQ1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies with decades of automotive qualification expertise.

The BQ76PL536TPAPRQ1 belongs to TI's automotive-grade battery monitor and protector product line, engineered specifically for functional safety-compliant, high-voltage lithium-based energy storage systems in EV, HEV, and industrial UPS applications.

FAQ

What is the maximum number of BQ76PL536TPAPRQ1 devices that can be stacked vertically?

The BQ76PL536TPAPRQ1 supports vertical daisy-chaining of up to 32 devices, enabling monitoring of up to 192 cells (32 × 6) without external isolation components. This scalability relies on its current-mode north/south interface (e.g., SCLK_N, CONV_N, DRDY_N), which maintains signal integrity across high-voltage gradients. Each BQ76PL536TPAPRQ1 handles up to six cells, and stacking is achieved by connecting the north interface of one device to the south interface of the next.

Does the BQ76PL536TPAPRQ1 require a host microcontroller to perform protection functions?

No - the BQ76PL536TPAPRQ1 executes overvoltage, undervoltage, and overtemperature protection autonomously using dedicated hardware comparators and ECC-OTP-stored thresholds. These secondary protection functions activate independently of any host MCU and assert FAULT_H or ALERT_H within 100 µs of threshold violation. A host controller is only required for advanced features like register configuration, cell balancing control, or data logging via SPI.

What is the accuracy specification for cell voltage measurement on the BQ76PL536TPAPRQ1?

The BQ76PL536TPAPRQ1 achieves ±1 mV typical accuracy for cell voltage measurements (VCn–VCn−1) over –10°C to 50°C, with ±5 mV max error across the full –40°C to 105°C operating range. This performance is enabled by its 14-bit SAR ADC, factory-trimmed bandgap reference, and differential input architecture - critical for precise state-of-charge calculation and cell balancing decisions in the BQ76PL536TPAPRQ1.

How does the BQ76PL536TPAPRQ1 handle thermal protection?

The BQ76PL536TPAPRQ1 provides two independent differential temperature inputs (TS1+, TS1–, TS2+, TS2–) supporting thermistor or RTD sensors. Its built-in comparators monitor temperature-derived voltages against programmable thresholds stored in ECC-OTP memory, with detection accuracy of ±0.05 V (equivalent to ~2°C for common NTCs). Upon overtemperature detection, it asserts FAULT_H and can trigger cell balancing shutdown - all without host intervention.

Can the BQ76PL536TPAPRQ1 be used in non-automotive applications such as energy storage systems?

Yes - while qualified to AEC-Q100 Grade 1 (–40°C to 105°C), the BQ76PL536TPAPRQ1 is widely deployed in industrial energy storage systems (ESS), UPS, and e-mobility due to its robust 30 V supply range, hot-pluggable operation, and stackable architecture. Its functional safety features (ECC-OTP, autonomous protection) and wide temperature rating make it suitable for demanding non-automotive environments where reliability and longevity are critical - as confirmed in BQ76PL536TPAPRQ1 field deployments.

BQ76PL536TPAPRQ1 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
64-PowerTQFP
Packaging:
Tape & Reel (TR)
Product Status:
Not For New Designs
Function:
Multi-Function Controller
Battery Chemistry:
Lithium Ion
Number of Cells:
3 ~ 6
Fault Protection:
Over Temperature, Over/Under Voltage
Interface:
SPI
Operating Temperature:
-40°C ~ 105°C (TA)
Grade:
Automotive
Qualification:
AEC-Q100
Mounting Type:
Surface Mount
Supplier Device Package:
64-HTQFP (10x10)

BQ76PL536TPAPRQ1 FAQ

1.How can I place an order for BQ76PL536TPAPRQ1 through Aetrix?

Please submit a Request for Quotation (RFQ) for BQ76PL536TPAPRQ1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BQ76PL536TPAPRQ1 reliable?

The price and inventory of BQ76PL536TPAPRQ1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BQ76PL536TPAPRQ1 is usually 5 days.

3.What payment methods are accepted for BQ76PL536TPAPRQ1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BQ76PL536TPAPRQ1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BQ76PL536TPAPRQ1?

BQ76PL536TPAPRQ1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BQ76PL536TPAPRQ1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BQ76PL536TPAPRQ1?

For technical support, including BQ76PL536TPAPRQ1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BQ76PL536TPAPRQ1 requirements.

6.How does Aetrix verify that BQ76PL536TPAPRQ1 is sourced from the original manufacturer or authorized distributors?

All BQ76PL536TPAPRQ1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BQ76PL536TPAPRQ1 meets industry standards.

7.What is the process for return or replacement of BQ76PL536TPAPRQ1?

All BQ76PL536TPAPRQ1 units undergo pre-shipment inspection (PSI). If there is an issue with BQ76PL536TPAPRQ1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BQ76PL536TPAPRQ1 part is unused and in its original packaging.

Return procedure for BQ76PL536TPAPRQ1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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