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Texas Instruments BQ771825DPJR

Part No.:
BQ771825DPJR
Manufacturer:
Texas Instruments
Category:
Battery Management
Package:
8-WDFN Exposed Pad
Datasheet:
AetrixBQ771825DPJR.pdf
Description:
FAMILY 2-5S OVERVOLTAGE PROTECTO
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,950

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Product details

Overview

BQ771825DPJR from Texas Instruments is a dedicated overvoltage protection IC for 2- to 5-series Li-ion battery packs, featuring ±10 mV OVP accuracy, 3.950 V fixed overvoltage threshold, and N-channel open-drain active-low output with 3 s internal delay timer. It operates across –40°C to 110°C and consumes ≈1 µA quiescent current, enabling reliable cell-level monitoring in cordless power tools and e-bike battery management systems.

For engineers reviewing the BQ771825DPJR datasheet, BQ771825DPJR pinout, BQ771825DPJR application, or BQ771825DPJR equivalent, key selection criteria include its 3.950 V OVP threshold with 50 mV hysteresis, 3 s fault delay, NCH open-drain output drive capability, low 100 nA per-cell input leakage, and functional safety documentation support for ISO 26262-compliant designs.

Technical Context

The BQ771825DPJR independently monitors up to five differential cell voltages (V1–VSS through V5–V4) using precision internal references. Its overvoltage detection circuit compares each cell voltage against a fixed 3.950 V threshold with ±10 mV accuracy at 25°C and triggers an internal 3 s delay timer upon violation.

Upon timer expiration, the N-channel open-drain OUT pin pulls low to VSS (active-low), requiring an external pull-up resistor. The device supports Customer Test Mode (CTM) with sub-15 ms fault detection for production-line validation, and includes integrated RC filter interface support via RIN/CIN pins for noise-immune sensing.

Key Specifications

ParameterValue and Actual Design Meaning
OVP Threshold3.950 V ±10 mV at 25°C - sets precise cell overvoltage trip point for Li-ion chemistry
OVP Hysteresis50 mV - prevents chatter during recovery near threshold
Delay Timer3 s nominal - provides configurable fault response window before output activation
Supply Current≈1 µA when all cells below VOV - enables ultra-low-power standby in battery packs
Input Leakage<100 nA per cell input - minimizes self-discharge impact on stacked cells
Operating Temp–40°C to 110°C - supports industrial and automotive-grade battery pack environments
Output TypeNCH open-drain active-low - requires external pull-up; compatible with common BMS fault signaling buses

Pinout & Package

Package: 8-pin WSON (DPJ), 3.00 mm × 4.00 mm, wettable flank, RoHS-compliant.

Pin/TerminalCircuit RoleDesign Meaning
VDDPower supply inputUnregulated 3–25 V supply; requires series resistor and bypass capacitor for noise filtering
V5Cell voltage sense inputSenses positive terminal of topmost (5th) cell in stack; connects to V5–V4 differential node
V4Cell voltage sense inputSenses positive terminal of 4th cell; connects to V4–V3 differential node
V3Cell voltage sense inputSenses positive terminal of 3rd cell; connects to V3–V2 differential node
V2Cell voltage sense inputSenses positive terminal of 2nd cell; connects to V2–V1 differential node
V1Cell voltage sense inputSenses positive terminal of lowest (1st) cell; connects to V1–VSS differential node
VSSGround referenceIC ground and negative terminal of bottom cell; must connect directly to PACK–
OUTFault signal outputN-channel open-drain active-low output; sinks current when OVP detected; requires external pull-up

Key Features

FeatureDesign Value
Independent multi-cell monitoringSimultaneous differential sensing of up to five cells without shared reference drift
Fixed-accuracy OVP±10 mV tolerance at 25°C ensures consistent trip points across production batches
Functional safety supportDocumentation available for ISO 26262 ASIL-B system-level integration and FMEDA analysis
Customer Test Mode (CTM)Reduces fault detection delay to <15 ms for rapid production-line verification of OVP timing
Low-leakage inputs<100 nA per Vx pin preserves cell balance and extends shelf life in stored battery packs

Applications

Handheld Power ToolsCordless Vacuum Cleaners

Use Scenario: 18–20 V battery packs powering brushed/brushless motors with high transient current draw.

IC Role / Device Role: Independent overvoltage monitor for each series cell to prevent Li-ion thermal runaway during fast charging or regenerative braking.

Use Value: 3.950 V OVP threshold matches common 4S Li-ion configurations (15.8 V nominal), while 3 s delay allows safe charge termination without nuisance tripping.

Use Scenario: 20–25 V battery packs operating under variable load with frequent deep discharge cycles.

IC Role / Device Role: Cell-level overvoltage protector interfaced with host MCU via open-drain fault line.

Use Value: NCH open-drain output enables wired-OR fault bus architecture across multiple protection ICs; 1 µA quiescent current minimizes standby drain.

eBikes & eScootersUPS Battery Backup

Use Scenario: 36–48 V battery packs exposed to wide ambient temperature ranges (–20°C to 60°C).

IC Role / Device Role: Primary overvoltage guard in redundant BMS architectures, working alongside cell balancing and temperature monitoring.

Use Value: –40°C to 110°C operating range ensures reliability in outdoor vehicle enclosures; ±10 mV accuracy maintains tight voltage margins across temperature.

Use Scenario: 24–48 V sealed lead-acid or Li-ion backup systems requiring fail-safe shutdown on charger overvoltage.

IC Role / Device Role: Standalone overvoltage cutoff device triggered by external charger output excursion.

Use Value: Internal 3 s delay accommodates brief charger transients; 100 nA input leakage prevents measurable self-discharge during long-term standby.

Equivalent & Alternatives

The following parts are listed as comparable options for similar overvoltage protection applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BQ771801DPJR4.275 V OVP threshold, 3 s delay, same NCH open-drain outputTargeted for higher-voltage 4S/5S Li-ion packs (17.1–21.4 V); less suitable for 3S packs with 3.95 V max cell voltageSelect BQ771801DPJR only if system requires 4.275 V trip point and maintains ≥0.325 V margin above typical 3.95 V full-charge cell voltage
BQ771823DPJR4.275 V OVP threshold, 3 s delay, NCH open-drain output, 300 mV hysteresisHigher hysteresis reduces false trips in noisy environments but increases voltage recovery gap; same voltage range as BQ771801DPJRChoose BQ771823DPJR where EMI immunity is critical and 300 mV hysteresis is acceptable for system recovery behavior

Compared with BQ771825DPJR, BQ771801DPJR and BQ771823DPJR offer identical timing and output architecture but differ in OVP threshold (4.275 V vs. 3.950 V) and hysteresis (50 mV vs. 300 mV), making them unsuitable drop-in replacements without revalidation of cell voltage margins and recovery behavior.

Availability

BQ771825DPJR is available at Aetrix Electronics and suitable for handheld power tools, e-bikes, and UPS battery backup systems requiring stable component supply, long-lifecycle support, and functional safety documentation.

Supply support for BQ771825DPJR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company delivering analog and embedded processing solutions, with leadership in battery management ICs and functional safety design resources.

The BQ7718 family is designed specifically for standalone overvoltage protection in multi-cell Li-ion battery packs, emphasizing precision, low power, and production-testability via Customer Test Mode.

FAQ

What is the overvoltage protection threshold of the BQ771825DPJR?

The BQ771825DPJR has a fixed overvoltage protection threshold of 3.950 V with ±10 mV accuracy at 25°C. This value is factory-trimmed and applies to each monitored cell voltage (V1–VSS through V5–V4). The device does not support user-programmable thresholds, and the 3.950 V setting is optimized for 3S Li-ion configurations where individual cell voltage must not exceed 3.95 V during charging or operation. BQ771825DPJR maintains this specification across its full operating temperature range.

Does the BQ771825DPJR support 2-cell, 3-cell, 4-cell, and 5-cell battery configurations?

Yes, the BQ771825DPJR supports 2- to 5-series Li-ion battery configurations. It monitors up to five differential cell voltages (V1–VSS, V2–V1, V3–V2, V4–V3, V5–V4) and remains fully functional with fewer cells by leaving unused Vx pins unconnected or tied appropriately. For example, in a 3S configuration, only V1, V2, V3, and VSS are used; V4 and V5 are left floating. The internal sensing circuitry automatically adapts without configuration changes. BQ771825DPJR's architecture eliminates the need for external multiplexing or reconfiguration between pack sizes.

What type of output driver does the BQ771825DPJR use, and how should it be interfaced?

The BQ771825DPJR uses an N-channel open-drain active-low output (OUT pin). When an overvoltage condition is detected and the 3 s delay expires, the OUT pin pulls low to VSS; otherwise, it presents high-impedance. An external pull-up resistor to PACK+ or another logic-rail voltage is mandatory. Typical values range from 10 kΩ to 100 kΩ depending on bus capacitance and noise immunity requirements. This output type enables wired-OR fault signaling across multiple protection devices and ensures compatibility with standard BMS microcontroller interrupt inputs. BQ771825DPJR does not provide active-high drive capability.

How does the Customer Test Mode (CTM) function in the BQ771825DPJR?

Customer Test Mode (CTM) in the BQ771825DPJR reduces the overvoltage fault detection delay from 3 s to less than 15 ms for production-line testing. CTM is activated by applying VDD at least 10 V higher than the V5 pin voltage - for example, if V5 = 12 V, then VDD ≥ 22 V. The mode exits automatically when the VDD-to-V5 differential falls below 10 V. CTM preserves all other functional behaviors, including OVP threshold and hysteresis, allowing full validation of timing performance without modifying hardware. BQ771825DPJR documentation confirms CTM is supported across all variants in the BQ7718xy family.

Is the BQ771825DPJR qualified for functional safety applications?

Yes, the BQ771825DPJR is functional safety-capable, with documentation available to aid ISO 26262 system-level design. Texas Instruments provides failure modes, effects, and diagnostic analysis (FMEDA) data, safety manuals, and diagnostic coverage reports for the BQ7718 family. While BQ771825DPJR itself is not ASIL-certified, its architecture - including independent cell monitoring, accurate OVP, and predictable timing - supports ASIL-B decomposition in battery management systems. Functional safety qualification requires system-level integration and validation; BQ771825DPJR serves as a foundational safety element within that architecture.

BQ771825DPJR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-WDFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Battery Protection
Battery Chemistry:
Lithium Ion
Number of Cells:
2 ~ 5
Fault Protection:
Over Voltage
Interface:
-
Operating Temperature:
-40°C ~ 85°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-WSON (3x4)

BQ771825DPJR FAQ

1.How can I place an order for BQ771825DPJR through Aetrix?

Please submit a Request for Quotation (RFQ) for BQ771825DPJR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BQ771825DPJR reliable?

The price and inventory of BQ771825DPJR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BQ771825DPJR is usually 5 days.

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BQ771825DPJR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BQ771825DPJR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BQ771825DPJR?

For technical support, including BQ771825DPJR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BQ771825DPJR requirements.

6.How does Aetrix verify that BQ771825DPJR is sourced from the original manufacturer or authorized distributors?

All BQ771825DPJR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BQ771825DPJR meets industry standards.

7.What is the process for return or replacement of BQ771825DPJR?

All BQ771825DPJR units undergo pre-shipment inspection (PSI). If there is an issue with BQ771825DPJR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BQ771825DPJR part is unused and in its original packaging.

Return procedure for BQ771825DPJR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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