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Texas Instruments BQ7790503PWR

Part No.:
BQ7790503PWR
Manufacturer:
Texas Instruments
Category:
Battery Management
Package:
20-TSSOP (0.173", 4.40mm Width)
Datasheet:
AetrixBQ7790503PWR.pdf
Description:
IC BATT PROT LI-ION 3-5C 20TSSOP
Quantity:
Payment:
Payment
Shipping:
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Inventory:1,738

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Product details

Overview

BQ7790503PWR from Texas Instruments is a 3- to 5-series ultra-low-power lithium-ion battery protector IC implementing autonomous voltage, current, temperature, and open-wire protection without MCU intervention. It delivers ±10 mV overvoltage/undervoltage accuracy, 160 mV overcurrent discharge 2 threshold, 320 mV short-circuit discharge threshold, and supports stackable configurations up to 20-series cells for power tools and light electric vehicles.

For engineers reviewing the BQ7790503PWR datasheet, BQ7790503PWR pinout, BQ7790503PWR application, or BQ7790503PWR equivalent, key selection considerations include factory-programmed protection thresholds (OV = 4.20 V, UV = 2.70 V, OCD2 = 160 mV, SCD = 320 mV), independent CHG/DSG low-side NMOS drivers, 6 µA normal-mode current, and TSSOP-20 package compatibility with cascaded pack architectures.

Technical Context

The BQ7790503PWR operates as a standalone primary protector in lithium-ion battery packs, using internal comparators and fixed delay timers to autonomously trigger CHG/DSG FET shutdown upon fault detection. Its CCFG pin configures cell count (3–5 series), while CTRC/CTRD pins enable inter-device signal cascading for higher-series stacks.

Protection logic integrates dual overcurrent thresholds (OCD1 and OCD2), thermistor-based temperature sensing via TS/VTB pins, and open-wire detection across VC1–VC5 inputs. All thresholds and delays are factory-programmed-no external configuration or firmware is required.

Key Specifications

Parameter Value and Actual Design Meaning
Cell Count Support Factory-configured for 3-, 4-, or 5-series Li-ion stacks; scalable to ≥20-series via daisy-chained devices
Overvoltage Threshold 4.20 V ±10 mV - triggers DSG FET disable after 1-s delay to prevent cell damage during charging
Undervoltage Threshold 2.70 V ±18 mV at 25°C - disables DSG FET after 2-s delay to avoid deep discharge in load conditions
OCD2 Threshold 160 mV (VSRP–VSRN) - initiates DSG shutdown after 350-ms delay for sustained moderate overcurrent
SCD Threshold 320 mV (VSRP–VSRN) - triggers immediate DSG disable within 360 µs for hard short-circuit events
Normal Mode Current 6 µA typical - enables multi-year operation on small backup batteries in always-on protection systems
Shutdown Current 0.5 µA max - preserves pack energy when VDD falls below 3.25 V, supporting safe storage mode

Pinout & Package

TSSOP-20 package (6.50 mm × 4.40 mm), RoHS-compliant, surface-mount, with exposed thermal pad (not electrically connected). Designed for automated assembly and thermal dissipation in compact battery modules.

Pin/Terminal Circuit Role Design Meaning
VDD (Pin 1) Power supply input Accepts 3–25 V; powers internal circuitry and drives CHG/DSG outputs; POR threshold at 4 V
VC1–VC5 (Pins 3–7) Cell voltage sense inputs Monitor individual cell voltages; VC5 must be tied to VC4 for BQ77904; valid for 5-cell support in BQ7790503PWR
SRP/SRN (Pins 9–10) Current sense differential inputs Measure (VSRP – VSRN) to detect OCD1/OCD2/SCD faults; full-scale range –340 mV to +340 mV
CHG (Pin 13) Charge FET driver output Drives low-side NMOS gate; 12 V typical on-state voltage; 0.5 kΩ off-resistance prevents leakage discharge
DSG (Pin 11) Discharge FET driver output Drives low-side NMOS gate; 12 V typical on-state; 16 Ω off-resistance ensures fast turn-off during faults
CTRC/CTRD (Pins 18–19) Stack control inputs Accept CHGU/DSG signals from upper device in cascade; deglitched with 7-ms filter to reject noise
TS/VTB (Pins 15–16) Thermistor interface TS reads NTC voltage; VTB supplies 3-V bias; supports OTD/OTC/UTD/UTC thresholds via resistor divider

Key Features

Feature Design Value
Autonomous protection logic No MCU or firmware required-full voltage/current/temperature/open-wire fault response executed internally
Stackable architecture Supports 3–5 series per device; up to four devices cascaded for 6–20 series via CHGU→CTRC and DSG→CTRD routing
Independent CHG/DSG control Dual low-side NMOS drivers allow selective disable of charge path (e.g., during overtemp charge) while retaining discharge capability
Factory-programmed configuration BQ7790503PWR has fixed OV=4.20 V, UV=2.70 V, OCD2=160 mV, SCD=320 mV, OTD=70°C, UTC=–5°C-no external resistors or registers needed
Built-in self-test functions Includes state comparator qualification, open-wire sink current modes (100/200/400 nA), and customer test mode (CTM) for production validation

Applications

Power Tools Light Electric Vehicles

Use Scenario: Cordless drill/driver battery packs subject to high pulse currents (>30 A), rapid charge cycles, and mechanical vibration-induced connection faults.

IC Role / Device Role / Timing Role: Primary protector enforcing cell-level OV/UV limits, detecting SCD within 360 µs, and disabling DSG FET before MOSFET thermal runaway.

Use Value: Prevents fire hazard from shorted cells and extends cycle life by avoiding <2.5 V per-cell discharge during high-load bursts.

Use Scenario: 36-V or 48-V e-bike or e-scooter battery packs requiring fail-safe response to motor stall, regenerative braking overvoltage, and ambient temperature extremes.

IC Role / Device Role / Timing Role: Autonomous temperature supervision with separate OTD (70°C)/UTC (–5°C) thresholds and 3.6-s detection delay to reject transient spikes.

Use Value: Enables safe operation between –20°C and +85°C ambient while maintaining <6 µA quiescent draw for long-term storage monitoring.

Start-Stop Battery Packs Energy Storage Systems

Use Scenario: 12-V Li-ion replacement for automotive start-stop systems where cranking pulses exceed 100 A and cold-cranking occurs below –20°C.

IC Role / Device Role / Timing Role: Dual overcurrent tiering (OCD1 at –40 mV for 100-A pulses; OCD2 at –160 mV for sustained overload) with 10-ms and 350-ms delays respectively.

Use Value: Avoids nuisance tripping during engine cranking while guaranteeing shutdown before FET SOA violation under stuck relay conditions.

Use Scenario: Residential or commercial Li-ion ESS with 48–72 V nominal voltage, requiring UL 1973 compliance, open-wire detection on >10-cell strings, and 10-year field reliability.

IC Role / Device Role / Timing Role: Open-wire detection with 4.5-s delay and 500-mV threshold per cell; cascaded BQ7790503PWR devices monitor each 5-cell segment independently.

Use Value: Detects broken interconnects or failed welds before thermal runaway propagation, satisfying IEC 62619 functional safety requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar lithium-ion battery protection applications.

Alternative Part Technical Difference Application Difference Selection Advice
BQ7790502PWR OV = 4.25 V, UV = 2.70 V, OCD2 = 85 mV, SCD = 240 mV, OTD = 70°C, UTC = –5°C; 1-s OV/UV delay Lower OCD2/SCD thresholds suit applications needing faster response to moderate overloads (e.g., portable medical devices) Select BQ7790502PWR when tighter current fault margins are required without changing PCB layout
BQ7790509PWR OV = 4.25 V, UV = 2.50 V, OCD2 = 100 mV, SCD = 200 mV, OTD = 70°C, UTC = –5°C; 1-s OV/UV delay, Y load-removal recovery Lower UV threshold allows deeper discharge in high-efficiency UPS designs; identical pinout and footprint Choose BQ7790509PWR for energy-critical backup systems where 2.5 V/cell cutoff maximizes usable capacity

Compared with BQ7790502PWR and BQ7790509PWR, the BQ7790503PWR provides balanced overvoltage margin (4.20 V) and robust short-circuit immunity (320 mV SCD threshold), making it optimal for power tools and e-vehicles where both high pulse tolerance and hard-fault safety are mandatory.

Availability

BQ7790503PWR is available at Aetrix Electronics and suitable for power tools, light electric vehicles, and energy storage systems requiring stable component supply, long-lifecycle support, and guaranteed traceability for ISO 13485 and IATF 16949 programs.

Supply support for BQ7790503PWR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in battery management ICs and functional safety design.

The BQ7790503PWR belongs to TI's BQ77905 family of stackable lithium-ion protectors, engineered for cost-sensitive, high-reliability battery packs in consumer, industrial, and transportation applications where MCU-free protection is essential.

FAQ

What protection functions does the BQ7790503PWR implement without microcontroller support?

The BQ7790503PWR implements autonomous overvoltage (4.20 V), undervoltage (2.70 V), overcurrent discharge 1 and 2, short-circuit discharge (320 mV), overtemperature/undertemperature charge and discharge, and open-wire detection-all using internal comparators and fixed delay timers. No firmware, external clock, or host processor is required for basic protection operation in the BQ7790503PWR.

How does the BQ7790503PWR support battery packs with more than five series cells?

The BQ7790503PWR supports >5-series configurations via daisy-chained stacking: the CHGU and DSG outputs of an upper device connect to the CTRC and CTRD inputs of the device below. This cascading architecture allows up to four BQ7790503PWR ICs to protect 20-series Li-ion packs while maintaining independent fault reporting and local FET control per segment.

What are the factory-programmed timing and threshold values specific to the BQ7790503PWR variant?

The BQ7790503PWR is configured with overvoltage threshold = 4.20 V (1-s delay), undervoltage threshold = 2.70 V (2-s delay), overcurrent discharge 2 threshold = 160 mV (350-ms delay), short-circuit discharge threshold = 320 mV (360-µs delay), overtemperature discharge = 70°C, and undertemperature charge = –5°C. These values are laser-trimmed and non-adjustable in-circuit.

Can the BQ7790503PWR be used in place of the BQ77904 series devices?

No-the BQ7790503PWR supports up to 5-series cell configurations and uses VC5 as an active sense input, whereas BQ77904 devices are limited to 4-series and require VC5 to be tied to VC4. The pinout is identical, but the internal logic and CCFG interpretation differ; substituting BQ7790503PWR into a BQ77904-designed board may cause incorrect cell-count detection or protection failure.

What is the role of the CCFG pin on the BQ7790503PWR, and how is it configured?

The CCFG pin on the BQ7790503PWR sets the number of series cells (3, 4, or 5) by voltage level relative to AVDD: ~10% = 3-cell, ~65–100% = 4-cell, ~25–45% (high-Z/floating) = 5-cell. Internal biasing detects the 5-cell state, enabling VC5 as a valid sense input-critical for correct operation of the BQ7790503PWR in 5-series battery packs.

BQ7790503PWR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
20-TSSOP (0.173", 4.40mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Battery Protection
Battery Chemistry:
Lithium Ion
Number of Cells:
3 ~ 5
Fault Protection:
Over Current, Over Temperature, Over/Under Voltage, Short Circuit
Interface:
-
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
20-TSSOP

BQ7790503PWR FAQ

1.How can I place an order for BQ7790503PWR through Aetrix?

Please submit a Request for Quotation (RFQ) for BQ7790503PWR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BQ7790503PWR reliable?

The price and inventory of BQ7790503PWR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BQ7790503PWR is usually 5 days.

3.What payment methods are accepted for BQ7790503PWR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BQ7790503PWR transactions.

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BQ7790503PWR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BQ7790503PWR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BQ7790503PWR?

For technical support, including BQ7790503PWR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BQ7790503PWR requirements.

6.How does Aetrix verify that BQ7790503PWR is sourced from the original manufacturer or authorized distributors?

All BQ7790503PWR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BQ7790503PWR meets industry standards.

7.What is the process for return or replacement of BQ7790503PWR?

All BQ7790503PWR units undergo pre-shipment inspection (PSI). If there is an issue with BQ7790503PWR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BQ7790503PWR part is unused and in its original packaging.

Return procedure for BQ7790503PWR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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