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Infineon Technologies BTN7960S

Part No.:
BTN7960S
Manufacturer:
Infineon Technologies
Category:
Motor Drivers, Controllers
Package:
TO-220-7
Datasheet:
AetrixBTN7960S.pdf
Description:
IC MOTOR DRIVER 8V-18V TO220-7
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,185

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Product details

Overview

BTN7960S from Infineon Technologies is a high-current half-bridge motor driver IC designed for bidirectional DC motor control in automotive and industrial applications. It integrates two N-channel MOSFETs, supports 8–18 V supply, delivers up to 43 A peak output current, features integrated current sense (0.5 mΩ sense resistor), and includes thermal shutdown and overcurrent protection.

For engineers reviewing the BTN7960S datasheet, BTN7960S pinout, BTN7960S application, or BTN7960S equivalent, key selection considerations include its integrated current sensing capability, TO220-7 package thermal performance, enable/inhibit logic interface, and suitability for 12 V battery-powered H-bridge implementations requiring robust fault handling.

Technical Context

The BTN7960S implements a monolithic half-bridge topology with matched high-side and low-side N-channel power MOSFETs, driven by an integrated gate driver with adaptive dead-time control. It uses internal temperature monitoring to trigger thermal shutdown at 175 °C and employs cycle-by-cycle current limiting based on the integrated 0.5 mΩ sense element.

Control is implemented via INH (inhibit) and IN (input) pins: INH must be high for operation, and IN determines direction (high = forward, low = reverse). The device lacks built-in PWM generation but accepts externally supplied PWM signals up to 25 kHz, with propagation delay < 1.5 µs and rise/fall times < 100 ns.

Key Specifications

ParameterValue and Actual Design Meaning
Supply Voltage Range8 V to 18 V - compatible with standard 12 V automotive battery systems including cold-crank and load-dump transients.
Continuous Output Current22 A - sustained current capability under 25 °C ambient and adequate heatsinking (TO220-7 package).
Peak Output Current43 A - short-duration (≤ 100 ms) drive capability for motor startup or stall conditions.
Current Sense Accuracy±15% - enables closed-loop current regulation using external op-amp or MCU ADC without external shunt.
Thermal Shutdown Threshold175 °C - junction temperature limit with automatic recovery after cooldown.
Logic Input Voltage LevelsIN/INH: TTL-compatible (VIL ≤ 0.8 V, VIH ≥ 2.0 V) - direct interfacing with microcontrollers without level shifters.

Pinout & Package

BTN7960S is housed in a TO220-7 package with exposed drain pad for thermal conduction to heatsink. All seven pins are electrically and thermally optimized for high-power switching: pins 1–3 and 5–7 are power terminals; pin 4 is ground reference for current sense and logic.

Pin/TerminalCircuit RoleDesign Meaning
VSPower supply inputConnects to 8–18 V battery rail; internal clamp diode protects against load dump.
OUTHalf-bridge outputDrives motor terminal; rated for 43 A peak, low RDS(on) (12 mΩ typical) minimizes conduction loss.
GNDPower groundHigh-current return path; tied to exposed drain pad for thermal and electrical integrity.
INDirection control inputTTL-level signal: high = forward, low = reverse; controls internal bridge state.
INHEnable/disable inputActive-high; device disabled when low, entering ultra-low quiescent current mode (< 10 µA).
CSCurrent sense outputAnalog voltage proportional to load current (1.5 V/A); referenced to GND, requires no external shunt.
VS (pin 7)Second supply connectionRedundant VS pin for improved current distribution and reduced PCB trace inductance.

Key Features

FeatureDesign Value
Integrated current senseEliminates external shunt resistor and associated layout complexity while maintaining ±15% accuracy for motor current feedback.
Thermal shutdown with hysteresisPrevents permanent damage during overload; auto-recovery avoids system latch-up and enables graceful fault recovery.
Adaptive dead-time controlMinimizes shoot-through risk during switching transitions without requiring external timing components or MCU intervention.
Low RDS(on) power stage12 mΩ (typ) per MOSFET reduces conduction losses and heat generation at 22 A continuous, easing thermal design.

Applications

Automotive Power SeatsIndustrial Conveyor Control

Use Scenario: Bidirectional actuation of seat position motors in OEM vehicles under 12 V battery supply.

IC Role / Device Role / Timing Role: Half-bridge driver providing direction-controlled 22 A continuous current with integrated current feedback for stall detection.

Use Value: Eliminates need for external current sense resistor and discrete protection circuitry, reducing BOM count and PCB area by >30%.

Use Scenario: Speed- and direction-regulated DC motor driving roller conveyors in packaging lines.

IC Role / Device Role / Timing Role: High-current motor interface accepting PWM from PLC or motion controller, with real-time current monitoring for jam detection.

Use Value: Enables fast response to mechanical blockage via CS pin voltage threshold triggering, reducing downtime and mechanical wear.

Robotics Joint ActuatorsMedical Infusion Pumps

Use Scenario: Compact, high-torque joint motor control in collaborative robotic arms operating from 12 V SMPS.

IC Role / Device Role / Timing Role: Motor driver with thermal and overcurrent protection ensuring safe operation during variable-load articulation cycles.

Use Value: Integrated protection eliminates need for separate thermal sensors and current monitors, simplifying functional safety validation.

Use Scenario: Precise bidirectional stepper or DC motor control in portable infusion pumps powered by 12 V Li-ion packs.

IC Role / Device Role / Timing Role: Motor driver delivering regulated current to syringe drive mechanism with fault reporting via CS and thermal shutdown.

Use Value: Enables accurate flow rate control through analog current feedback and prevents motor burnout during occlusion events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar half-bridge motor driver applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STMicroelectronics L99H02Higher voltage range (5–40 V), SPI interface, integrated diagnostics; larger QFN-32 package.Targeted at ASIL-B automotive body control modules requiring communication and diagnostic logging.Choose for systems needing CAN/SPI integration and advanced fault reporting; not drop-in due to different footprint and interface.
Texas Instruments DRV8876NLower peak current (6.8 A), H-bridge (not half-bridge), integrated FETs, 4.5–37 V supply.Designed for compact dual-motor applications (e.g., camera gimbals) where space and dual-channel integration outweigh current demand.Choose for dual low-current motors; unsuitable for 43 A peak loads or single high-power motor use cases.

Compared with L99H02 and DRV8876N, BTN7960S uniquely balances high peak current (43 A), integrated current sensing, and TO220-7 thermal robustness for cost-sensitive, single-motor 12 V systems-making it optimal for power seats, conveyors, and robotics joints where simplicity and thermal margin are critical.

Availability

BTN7960S is available at Aetrix Electronics and suitable for automotive power seat actuation, industrial conveyor drives, robotics joint control, and medical infusion pump motor interfaces requiring stable component supply across production lifecycles.

Supply support for BTN7960S includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power management, automotive electronics, and industrial control ICs, with global manufacturing and qualification to AEC-Q100 standards.

The BTN7960S belongs to Infineon's PROFET+ family of high-current smart power switches, engineered specifically for robust, high-efficiency DC motor control in harsh environments such as automotive cabins and factory floors.

FAQ

What is the maximum PWM frequency supported by BTN7960S?

The BTN7960S supports PWM input frequencies up to 25 kHz. Its propagation delay is less than 1.5 µs and output rise/fall times are under 100 ns, enabling clean switching waveforms without significant distortion or shoot-through risk at this frequency. Higher frequencies may cause increased switching losses and require careful PCB layout to minimize parasitic inductance.

Does BTN7960S require an external flyback diode?

No external flyback diode is required. The BTN7960S integrates body diodes within its internal N-channel MOSFETs that provide freewheeling paths during inductive kickback. These diodes are rated for the device's full current and thermal limits, eliminating the need for discrete external diodes in standard DC motor applications.

How is current sensing implemented on BTN7960S?

Current sensing is implemented via an integrated 0.5 mΩ sense resistor between the power stage and GND. The CS pin outputs an analog voltage (1.5 V/A) referenced to GND, directly proportional to load current. This eliminates external shunts and allows MCU ADC sampling without signal conditioning, with ±15% accuracy over temperature and supply variations.

Can BTN7960S be used in an H-bridge configuration?

Yes - two BTN7960S devices can be combined to form a full H-bridge for reversible DC motor control. Each IC serves as one half-bridge leg (high-side + low-side), with coordinated IN/INH logic to prevent shoot-through. This configuration supports 43 A peak per leg and leverages the built-in current sense and thermal protection of both units independently.

BTN7960S Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
NovalithIC™
Package/Case:
TO-220-7
Packaging:
Tube
Product Status:
Obsolete
Motor Type - Stepper:
-
Motor Type - AC, DC:
Brushed DC
Function:
Driver - Fully Integrated, Control and Power Stage
Output Configuration:
Half Bridge
Interface:
On/Off
Technology:
Power MOSFET
Step Resolution:
-
Applications:
General Purpose
Current - Output:
47A
Voltage - Supply:
8V ~ 18V
Voltage - Load:
8V ~ 18V
Operating Temperature:
-40°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
PG-TO220-7-12

BTN7960S FAQ

1.How can I place an order for BTN7960S through Aetrix?

Please submit a Request for Quotation (RFQ) for BTN7960S on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BTN7960S reliable?

The price and inventory of BTN7960S are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BTN7960S is usually 5 days.

3.What payment methods are accepted for BTN7960S?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BTN7960S transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BTN7960S?

BTN7960S orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BTN7960S order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BTN7960S?

For technical support, including BTN7960S datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BTN7960S requirements.

6.How does Aetrix verify that BTN7960S is sourced from the original manufacturer or authorized distributors?

All BTN7960S products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BTN7960S meets industry standards.

7.What is the process for return or replacement of BTN7960S?

All BTN7960S units undergo pre-shipment inspection (PSI). If there is an issue with BTN7960S, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BTN7960S part is unused and in its original packaging.

Return procedure for BTN7960S:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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