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onsemi BUH51G

Part No.:
BUH51G
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-225AA, TO-126-3
Datasheet:
AetrixBUH51G.pdf
Description:
TRANS NPN 500V 3A TO-126
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,174

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Product details

Overview

BUH51G from onsemi is an NPN silicon planar power transistor designed for switchmode operation in 50 W halogen electronic transformers. It sustains high inrush current during startup and short-circuit load conditions, with VCEO = 500 V, IC = 3.0 A continuous, PD = 50 W at TC = 25°C, and TO-225 package. Its key role is as a primary-side switching transistor in low-cost, high-reliability AC/DC transformer drivers.

For engineers reviewing the BUH51G datasheet, pinout, applications, or equivalent options, this page delivers verified electrical ratings, thermal behavior under pulsed inductive loads, dynamic saturation voltage (VCE(dsat) ≤ 6.0 V at 125°C), safe operating area limits, and real-world switching timing data for halogen lamp driver design validation.

Technical Context

The BUH51G employs a state-of-the-art die optimized for ruggedness in repetitive inductive turn-off stress, featuring VCES = 800 V and reverse-biased SOA validated under clamped 300 V conditions. Its forced gain (hFE) remains stable across temperature - 5.0–7.5 at IC = 2.0 A, 125°C - enabling predictable base drive design.

Switching performance is characterized for both resistive (ton = 110 ns, toff = 3.5 μs at 25°C) and inductive loads (tsi = 3.4 μs, tc = 350 ns at 25°C), with dynamic saturation voltage rising to 15 V at 125°C under 2.0 A/0.4 A drive - critical for thermal margin analysis in sealed transformer enclosures.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO500 V - Sustains full mains-derived DC bus voltage in 230 VAC-input halogen transformers without breakdown.
IC (cont.)3.0 A - Supports peak load currents up to 50 W output with adequate derating margin at elevated case temperatures.
PD @ TC = 25°C50 W - Enables high-power density layout when mounted on ≥25 cm² copper heatsink per RθJC = 2.5°C/W.
toff (resistive)3.5 μs @ 25°C - Limits switching losses below 100 kHz operation; increases to 4.0 μs at 125°C, requiring drive strength adjustment.
VCE(sat)0.3–0.6 V @ IC = 1.0 A - Minimizes conduction loss and self-heating during on-state, critical for efficiency in thermally constrained fixtures.
fT23 MHz - Confirms sufficient gain-bandwidth for stable base drive loop response in self-oscillating transformer topologies.
RθJC2.5°C/W - Defines minimum heatsink requirement: ΔT = 50°C rise at 20 W dissipation demands ≤20°C/W system thermal resistance.

Pinout & Package

BUH51G is housed in a TO-225 package (Case 77, Style 3), epoxy-molded with UL 94 V-0 flammability rating at 0.125 inch thickness. The package features three leads in inline configuration, with defined mechanical dimensions per ON Semiconductor's CASE 77-09 drawing.

Pin/TerminalCircuit RoleDesign Meaning
1BaseControl input requiring 0.2–0.4 A peak drive for reliable saturation; reverse-biased during turn-off to suppress secondary breakdown.
2CollectorMain high-voltage power terminal connected to transformer primary; rated for 800 V blocking (VCES) under clamped inductive turn-off.
3EmiterPower return path tied to ground or emitter-follower drive node; carries full load current and must be routed with low-inductance layout.

Key Features

FeatureDesign Value
High VCES (800 V)Enables robust operation under reflected surge voltages and transformer leakage inductance spikes without avalanche stress.
Low VCE(sat) (0.3 V typ.)Reduces conduction loss by >40% vs. legacy 0.5 V transistors, directly improving thermal headroom in enclosed lamp housings.
Stable hFE over temperatureMaintains forced gain ≥5.0 at 125°C, allowing fixed-ratio base drive without thermal runaway risk in unventilated fixtures.
Clamped SOA validationGuarantees safe turn-off under 300 V clamp with 200 μH inductive load - matches typical halogen transformer leakage inductance.
ESD rated (MM Class C, HBM 3B)Withstands handling and board assembly ESD events without parameter shift, reducing field failure in high-volume lighting OEM lines.

Applications

Halogen Lamp Electronic TransformerAC-DC Flyback Auxiliary Supply

Use Scenario: Compact 50 W magnetic transformer replacement driving 12 V/35 W halogen lamps from 230 VAC mains.

IC Role / Device Role / Timing Role: Primary-side NPN switch operating in self-oscillating mode at ~30–50 kHz, handling startup inrush and short-circuit fault currents.

Use Value: High VCES prevents failure during lamp cold-filament surge; low VCE(sat) maintains >85% efficiency without active cooling.

Use Scenario: Low-cost auxiliary power supply for control circuitry in industrial motor drives, powered from main DC bus.

IC Role / Device Role / Timing Role: Discrete switch in flyback topology generating isolated 15 V bias rail; operates at fixed frequency with simple RC timing.

Use Value: TO-225 package allows direct mounting to chassis ground; 50 W rating supports >10 W output with margin for transient overloads.

Inductive Ballast ReplacementDC-DC Boost Converter Switch

Use Scenario: Retrofit module replacing magnetic HID ballasts in street lighting, interfacing 230 VAC input to electronic igniter circuit.

IC Role / Device Role / Timing Role: High-voltage switch controlling resonant tank startup sequence; subjected to repeated 600 V+ voltage reversals.

Use Value: Reverse-biased SOA rating ensures reliability under clamped inductive turn-off stress, eliminating need for snubber networks.

Use Scenario: 24 V input to 48 V output boost converter in telecom power systems, delivering up to 3 A continuous output.

IC Role / Device Role / Timing Role: Main power switch operating at 100 kHz with duty cycle >50%; handles 8 A peak inductor current.

Use Value: Fast toff (3.5 μs) and low Cob (34 pF) minimize switching loss; RθJC = 2.5°C/W enables conduction-limited thermal design.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN high-voltage switch applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BUH515GVCEO = 600 V, IC = 3.0 A, same TO-225 package, higher VCEO but slightly slower toff (4.5 μs).Better suited for 277 VAC input systems where 500 V margin is insufficient; requires minor drive strength review due to higher Cob.Select BUH515G only if system peak bus voltage exceeds 450 V; otherwise BUH51G offers superior cost/performance balance.
MJE13005VCEO = 400 V, IC = 4.0 A, TO-220 package, lower voltage rating but higher current and faster switching (toff = 2.0 μs).Requires PCB redesign for TO-220 footprint; unsuitable for 230 VAC systems without derating; better for 120 VAC or low-voltage DC-DC.Choose MJE13005 only for 120 VAC or <400 V DC applications where higher current and speed justify layout change and reduced voltage margin.

Compared with BUH515G and MJE13005, the BUH51G provides optimal voltage margin (500 V) and thermal efficiency (RθJC = 2.5°C/W) for 230 VAC halogen transformer designs without requiring package or drive circuit changes.

Availability

BUH51G is available at Aetrix Electronics and suitable for halogen lamp drivers, AC-DC auxiliary supplies, inductive ballast replacements, and DC-DC boost converters requiring stable component supply across industrial lighting and power conversion programs.

Supply support for BUH51G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor supplier specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, cloud, and IoT applications.

The BUH51G belongs to onsemi's SWITCHMODE™ planar power transistor family, engineered specifically for high-reliability, cost-sensitive switchmode power conversion in lighting and power supply applications.

FAQ

What is the maximum junction temperature rating for BUH51G?

The BUH51G has a specified operating junction temperature range of –65°C to +150°C. This wide range supports deployment in sealed outdoor lighting fixtures where ambient temperatures may exceed 85°C and internal self-heating adds significant thermal load. Derating curves in the datasheet confirm sustained operation at full 50 W dissipation only below TC = 25°C; above that, power must be linearly reduced per the 0.4 W/°C derating factor.

Does BUH51G support Pb-free soldering processes?

Yes, BUH51G is available in Pb-free packaging and fully compliant with RoHS requirements. The device supports standard reflow profiles including peak temperatures up to 260°C for 5 seconds at the lead, matching IPC/JEDEC J-STD-020 moisture sensitivity level 1. No special pre-bake or handling is required, and its epoxy compound meets UL 94 V-0 flammability rating at 0.125 inch thickness.

How does BUH51G perform under short-circuit conditions in halogen transformer applications?

The BUH51G is explicitly designed to sustain large inrush and short-circuit currents in halogen electronic transformers. Its VCES = 800 V rating and validated reverse-biased SOA ensure safe turn-off even when the lamp filament shorts during warm-up. Dynamic saturation voltage remains bounded (≤15 V at 125°C), preventing destructive second breakdown during fault events - a key differentiator versus generic NPN transistors.

What base drive current is required to fully saturate BUH51G at 3.0 A collector current?

To achieve full saturation at IC = 3.0 A, BUH51G requires IB ≥ 0.6 A (forced hFE ≈ 5), based on hFE = 5.0–6.2 at IC = 2.0–3.0 A and 125°C. At 25°C, 0.4 A drive suffices (hFE ≥ 7.5), but thermal design must account for worst-case gain drop. The datasheet specifies VBE(sat) = 0.92–1.1 V and VCE(sat) = 0.3–0.5 V under these conditions.

Is BUH51G pin-compatible with other TO-225 NPN transistors like BU2508DX?

No, BUH51G is not pin-compatible with BU2508DX. While both use TO-225 packages, BU2508DX has Base–Emitter–Collector pinout (1–2–3), whereas BUH51G uses Base–Collector–Emitter (1–2–3). Swapping them without board revision will result in immediate device failure due to reversed collector/emitter connections and incorrect biasing.

BUH51G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
SWITCHMODE™
Package/Case:
TO-225AA, TO-126-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN
Current - Collector (Ic) (Max):
3 A
Voltage - Collector Emitter Breakdown (Max):
500 V
Vce Saturation (Max) @ Ib, Ic:
500mV @ 200mA, 1A
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
8 @ 1A, 1V
Power - Max:
50 W
Frequency - Transition:
23MHz
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-126

BUH51G FAQ

1.How can I place an order for BUH51G through Aetrix?

Please submit a Request for Quotation (RFQ) for BUH51G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BUH51G reliable?

The price and inventory of BUH51G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BUH51G is usually 5 days.

3.What payment methods are accepted for BUH51G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BUH51G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BUH51G?

BUH51G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BUH51G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BUH51G?

For technical support, including BUH51G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BUH51G requirements.

6.How does Aetrix verify that BUH51G is sourced from the original manufacturer or authorized distributors?

All BUH51G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BUH51G meets industry standards.

7.What is the process for return or replacement of BUH51G?

All BUH51G units undergo pre-shipment inspection (PSI). If there is an issue with BUH51G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BUH51G part is unused and in its original packaging.

Return procedure for BUH51G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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