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STMicroelectronics BUL1203EFP

Part No.:
BUL1203EFP
Manufacturer:
STMicroelectronics
Category:
Single Bipolar Transistors
Package:
TO-220-3 Full Pack
Datasheet:
AetrixBUL1203EFP.pdf
Description:
TRANS NPN 550V 5A TO-220-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,530

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Product details

Overview

BUL1203EFP from STMicroelectronics is a high-voltage fast-switching NPN power transistor in a fully insulated TO-220FP package, rated for VCEO = 550 V, IC = 5 A, and Ptot = 36 W at Tc = 25 °C, with ton/ts/tf of 2.5/0.2/0.5 µs under resistive load, used in electronic ballasts for fluorescent lighting (277 V half-bridge and 120 V push-pull topologies).

For engineers reviewing the BUL1203EFP datasheet, BUL1203EFP pinout, BUL1203EFP application, or BUL1203EFP equivalent, key selection criteria include its 1500 V RMS insulation withstand voltage, rugged RBSOA enabling transil-free operation in lamp ballast converters, tight hFE spread (9–32), and guaranteed 6 mJ repetitive avalanche energy under defined inductive conditions.

Technical Context

This device employs Diffused Collector technology to simultaneously enhance switching speed and tighten DC current gain distribution while preserving wide reverse-biased safe operating area (RBSOA). Its intrinsic ruggedness allows sustained operation at high collector current during breakdown without external Transil clamping.

The TO-220FP package provides full electrical insulation between all three leads and the external heatsink (1500 V RMS), eliminating need for insulating washers in mounting. Switching performance is characterized under standardized resistive (Figure 2) and inductive (Figure 1) test circuits per ST's application methodology.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO550 V - Maximum sustainable collector-emitter voltage with base open; defines usable voltage headroom in 277 V AC line-derived half-bridge topologies.
IC5 A continuous - Rated collector current at Tc = 25 °C; supports >40 W lamp drive in push-pull configurations before thermal derating.
ts0.2 µs - Storage time under specified drive (IB1 = 0.4 A, IB2 = −0.8 A); enables >1 MHz switching in resonant ballast control.
Rthj-case3.47 °C/W - Junction-to-case thermal resistance; determines minimum heatsink requirement for 36 W dissipation at 150 °C max junction temperature.
EAR6 mJ - Repetitive avalanche energy (L = 2 mH, C = 1.8 nF, VCC = 50 V); enables robust turn-off under inductive fault without snubber redesign.
hFE9–32 - DC current gain range across operating points (IC = 0.8–2 A); ensures predictable base drive sizing across production lots.
VCE(sat)0.5–1.5 V - Saturation voltage at IC = 1–3 A; directly impacts conduction loss and thermal rise in high-duty-cycle ballast stages.

Pinout & Package

Package: TO-220FP - Fully insulated plastic package compliant with UL insulation standards; electrically isolates collector, base, and emitter terminals from heatsink surface (1500 V RMS withstand).

Pin/TerminalCircuit RoleDesign Meaning
1 (Emitter)Current sink terminalLow-impedance return path; connected to ground or low-side switch node in half-bridge; requires low-inductance layout for fast turn-off.
2 (Collector)High-voltage current source terminalConnected to DC bus or transformer primary; must withstand 550 V blocking and handle peak currents up to 8 A.
3 (Base)Control inputDriven with ±0.8 A peak current for optimized switching; base resistor selection must ensure IB/IC ≥ 0.2 to maintain saturation across hFE spread.

Key Features

FeatureDesign Value
Diffused Collector structureEnables simultaneous optimization of switching speed (ts = 0.2 µs) and hFE consistency (min/max ratio ≤ 3.6) without compromising RBSOA.
Rugged RBSOAWithstands high collector current during breakdown events, eliminating need for external Transil protection in fluorescent lamp ballast converters.
1500 V RMS insulationAllows direct mounting to grounded heatsinks without insulating hardware, reducing assembly cost and thermal interface resistance.
6 mJ repetitive avalanche ratingGuarantees reliable operation under inductive turn-off stress (L = 2 mH, VCC = 50 V), simplifying EMI filter and snubber design.

Applications

Fluorescent Lamp Half-Bridge BallastFluorescent Lamp Push-Pull Ballast

Use Scenario: 277 V AC line-powered electronic ballast driving T8/T5 lamps in commercial lighting fixtures using half-bridge topology.

IC Role / Device Role / Timing Role: High-side and low-side switching element handling 550 V blocking and 5 A peak current at 20–60 kHz.

Use Value: Eliminates Transil clamps due to intrinsic ruggedness, reducing BOM count and improving system reliability over 50,000-hour lamp life.

Use Scenario: 120 V AC line-powered compact fluorescent lamp (CFL) ballast using push-pull transformer driver stage.

IC Role / Device Role / Timing Role: Paired NPN switch controlling primary current in self-oscillating or IC-controlled push-pull converter.

Use Value: Tight hFE spread ensures matched turn-on timing between devices, minimizing transformer core saturation risk.

Inductive Load Switching ModuleHigh-Voltage DC-DC Converter Stage

Use Scenario: Industrial solenoid or relay driver requiring 550 V blocking and 6 mJ avalanche energy tolerance.

IC Role / Device Role / Timing Role: Main switching transistor in flyback or forward converter output stage with unclamped inductive turn-off.

Use Value: Guaranteed 6 mJ repetitive avalanche energy permits snubberless design, reducing component count and board space.

Use Scenario: High-input-voltage DC-DC converter (e.g., 400 V bus) for industrial power supplies or EV auxiliary systems.

IC Role / Device Role / Timing Role: Primary-side switch in hard-switched or quasi-resonant topology operating at 50–100 kHz.

Use Value: Low storage time (0.2 µs) and fast fall time (0.5 µs) minimize switching losses at elevated frequencies, improving efficiency above 85%.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-voltage NPN switching transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STGP10NC60KD600 V, 10 A IGBT with built-in FRD; higher VCE(sat) (1.8 V), slower tf (120 ns), no avalanche rating.Requires external freewheeling diode in half-bridge; not suitable for transil-free ballast designs needing avalanche robustness.Select only when higher current (10 A) and lower gate drive demand outweigh need for fast ts and guaranteed avalanche energy.
BUL128D550 V, 8 A NPN in TO-220 (non-insulated); same hFE range but lacks 1500 V insulation and has higher Rthj-case (3.9 °C/W).Requires insulating kit for heatsink mounting; unsuitable where creepage/clearance or safety certification (UL) mandates isolated package.Choose only for cost-sensitive, non-certified designs where mechanical isolation can be added externally.

Compared with BUL1203EFP, STGP10NC60KD trades switching speed and avalanche capability for higher current and simpler gate drive, while BUL128D sacrifices insulation integrity and thermal performance for raw current rating-neither matches the integrated ruggedness, isolation, and timing precision required in certified fluorescent ballasts.

Availability

BUL1203EFP is available at Aetrix Electronics and suitable for electronic ballasts, industrial solenoid drivers, and high-voltage DC-DC converter stages requiring stable component supply, long-lifecycle availability, and UL-compliant insulation.

Supply support for BUL1203EFP includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

STMicroelectronics is a global semiconductor leader headquartered in Geneva, designing and manufacturing analog, digital, and mixed-signal ICs and discrete power devices for automotive, industrial, and consumer markets.

The BUL1203EFP belongs to ST's high-voltage bipolar transistor product line, engineered specifically for energy-efficient, safety-certified lighting control and rugged industrial switching applications demanding high dV/dt immunity and repeatable avalanche behavior.

FAQ

What is the maximum allowable case temperature for continuous operation?

The BUL1203EFP is rated for maximum junction temperature of 150 °C. With Rthj-case = 3.47 °C/W, continuous operation at full 36 W dissipation requires case temperature ≤ 113 °C (150 − 36 × 3.47). Derating begins above Tc = 25 °C per the thermal data sheet curve; at Tc = 100 °C, maximum power drops to ~10 W.

Can BUL1203EFP replace BUL1203 in existing designs?

Yes, BUL1203EFP is a direct drop-in replacement for BUL1203, sharing identical pinout, voltage/current ratings, and switching characteristics. The "EFP" suffix denotes the fully insulated TO-220FP package (vs. standard TO-220), adding 1500 V RMS insulation without altering electrical performance or footprint.

Is external base resistor required for safe switching?

Yes. To ensure saturation across the full hFE range (9–32) and prevent second breakdown, base current must be ≥0.2 × IC. For IC = 3 A, minimum IB = 0.6 A; with VBE(sat) ≈ 1.5 V and typical 12 V drive, a 15 Ω series resistor limits peak current to 0.7 A while providing adequate noise margin.

Does the 6 mJ avalanche rating apply to single-event or repetitive stress?

The 6 mJ rating is explicitly defined as repetitive avalanche energy under pulsed conditions (pulse duration = 300 µs, duty cycle = 1.5 %) per Figure 3 test circuit. It is not a single-pulse SOA limit; repeated exposure beyond this value risks cumulative junction degradation and eventual failure.

BUL1203EFP Specifications

Product attributes
Attribute value
Manufacturer:
STMicroelectronics
Series:
-
Package/Case:
TO-220-3 Full Pack
Packaging:
Tube
Product Status:
Obsolete
Transistor Type:
NPN
Current - Collector (Ic) (Max):
5 A
Voltage - Collector Emitter Breakdown (Max):
550 V
Vce Saturation (Max) @ Ib, Ic:
1.5V @ 1A, 3A
Current - Collector Cutoff (Max):
100µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
9 @ 2A, 5V
Power - Max:
36 W
Frequency - Transition:
-
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-3

BUL1203EFP FAQ

1.How can I place an order for BUL1203EFP through Aetrix?

Please submit a Request for Quotation (RFQ) for BUL1203EFP on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BUL1203EFP reliable?

The price and inventory of BUL1203EFP are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BUL1203EFP is usually 5 days.

3.What payment methods are accepted for BUL1203EFP?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BUL1203EFP transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BUL1203EFP?

BUL1203EFP orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BUL1203EFP order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BUL1203EFP?

For technical support, including BUL1203EFP datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BUL1203EFP requirements.

6.How does Aetrix verify that BUL1203EFP is sourced from the original manufacturer or authorized distributors?

All BUL1203EFP products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BUL1203EFP meets industry standards.

7.What is the process for return or replacement of BUL1203EFP?

All BUL1203EFP units undergo pre-shipment inspection (PSI). If there is an issue with BUL1203EFP, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BUL1203EFP part is unused and in its original packaging.

Return procedure for BUL1203EFP:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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