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Texas Instruments DRV3256PEPAPRQ1

Part No.:
DRV3256PEPAPRQ1
Manufacturer:
Texas Instruments
Category:
Motor Drivers, Controllers
Package:
64-TQFP Exposed Pad
Datasheet:
AetrixDRV3256PEPAPRQ1.pdf
Description:
INTEGRATED 3-PHASE 48-V AUTOMOTI
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,000

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Product details

Overview

DRV3256PEPAPRQ1 from Texas Instruments is an AEC-Q100 Grade 0 (–40°C to +150°C) automotive 3-phase gate driver unit for 48-V motor drives, delivering 2-A source / 2.5-A sink peak gate current, supporting 90-V MOSFET VDS transients and 105-V bootstrap voltage, with integrated 3x shunt amplifiers and dual high-side/low-side Active Short Circuit (ASC) functionality - deployed in eTurbo, EPS, and 48-V starter-generator systems.

For engineers reviewing the DRV3256PEPAPRQ1 datasheet, DRV3256PEPAPRQ1 pinout, DRV3256PEPAPRQ1 application, or DRV3256PEPAPRQ1 equivalent, key selection criteria include ASC configuration flexibility, 48-V split-supply architecture (12-V/48-V), functional safety documentation support for ASIL D, and HTQFP-64 thermal pad layout compliance.

Technical Context

The DRV3256PEPAPRQ1 implements a three N-channel half-bridge gate driver architecture with charge-pump-assisted bootstrap circuitry enabling 100% duty-cycle PWM control and 95-V DC-link transient tolerance. Its 12-V/48-V split supply eliminates level-shifting complexity while maintaining robust gate drive under wide input voltage variation (20–90 V).

It integrates three configurable current shunt amplifiers for low-side sensing and a programmable ASC function supporting simultaneous high-side and low-side MOSFET shorting - controlled via dedicated nASCIN pin or SPI register - with fault handling and indicator pin reporting. All protection monitors (VDS, VGS, Rshunt, battery, thermal, regulator, clock, and analog BIST) feed into a unified fault management system.

Key Specifications

Parameter Value and Actual Design Meaning
Peak Gate Drive Current 2 A source / 2.5 A sink - enables fast switching of high-Qg 48-V MOSFETs with minimal Miller plateau delay
DC-Link Voltage Rating 95-V absolute maximum - supports transient overvoltage events in 48-V automotive systems without external clamping
Bootstrap Voltage Range Up to 105 V - allows use of 90-V-rated MOSFETs with margin for VDS spikes during commutation
Operating Ambient Temp –40°C to +150°C - qualified per AEC-Q100 Grade 0 for under-hood placement in EPS, eTurbo, and HVAC applications
Shunt Amplifiers 3 × integrated current sense amps - enable phase-current reconstruction without external op-amps or gain-setting resistors
ASC Configuration High-side + low-side active short circuit - provides fail-safe motor stall response within microseconds via hardware or SPI control
SPI Interface With CRC error detection - ensures reliable register access and fault status reporting in noisy automotive ECU environments

Pinout & Package

DRV3256PEPAPRQ1 uses the thermally enhanced HTQFP-64 (PAP) package (10.0 mm × 10.0 mm, 1.2 mm max height) with exposed thermal pad requiring PCB soldering for thermal and mechanical integrity per TI SLMA002/SLMA004 guidelines.

Pin/Terminal Circuit Role Design Meaning
nSLEEP Global enable/disable control Active-low input that places all gate drivers and internal regulators in ultra-low-power state; retains register contents
nFAULT Fault status output Open-drain signal asserted low on any critical fault (overtemp, UVLO, VDS OC, VGS fault, etc.)
nASCIN Hardware ASC trigger Asynchronous active-low input forcing immediate high-side + low-side short circuit independent of SPI state
DRVOFF Gate driver disable override Active-high input disabling all high-side and low-side outputs regardless of PWM or SPI commands
PWMA-H/PWMA-L, etc. Three-phase gate control inputs 6 logic-level inputs accepting 3.3-V or 5-V signals to directly drive each half-bridge leg (no internal logic required)
SDO/SCLK/CSn/MOSI SPI interface pins Full-duplex SPI with CRC supports real-time register read/write, diagnostics, and ASC mode configuration

Key Features

Feature Design Value
Charge-pump bootstrap Enables 100% duty-cycle operation without external diode/capacitor networks - reduces board area and improves reliability
Dual-mode ASC Configurable via pin or SPI to activate high-side + low-side short simultaneously - eliminates need for external fault-handling logic
Integrated shunt amps Three matched, rail-to-rail input/output amplifiers with programmable gain - reduce BOM count and layout sensitivity vs. discrete solutions
Functional safety support Documentation package targeting ISO 26262 ASIL D - includes FMEDA, safety manual, and diagnostic coverage analysis
Comprehensive monitoring Real-time VDS, VGS, Rshunt, PVDD, thermal, clock, and regulator health checks - enables predictive maintenance and safe shutdown

Applications

Electric Power Steering (EPS) eTurbo / eBooster Control

Use Scenario: High-bandwidth torque assist in rack-and-pinion steering systems with rapid load transients and strict functional safety requirements.

IC Role / Device Role / Timing Role: 3-phase gate driver controlling six external 40-V to 90-V N-channel MOSFETs; manages ASC response to motor phase faults within <1 µs.

Use Value: Eliminates external ASC logic and current-sense op-amps, reducing system latency and component count while meeting ASIL D decomposition targets.

Use Scenario: Compact, high-efficiency 48-V motor drive for turbocharger actuation in mild hybrid powertrains, operating continuously at >100°C ambient.

IC Role / Device Role / Timing Role: Gate driver with integrated 3x shunt amps for FOC-based current control and hardware-triggered ASC for overspeed protection.

Use Value: Bootstrap charge pump sustains 100% duty cycle during boost hold; 150°C ambient rating enables direct mounting near turbine housing.

Belt-Integrated Starter Generator (BISG) HVAC Compressor Drive

Use Scenario: Regenerative braking and engine cranking in 48-V MHEV architectures, requiring bidirectional energy flow and robust fault containment.

IC Role / Device Role / Timing Role: High-current gate driver with dual ASC paths and VDS monitoring to detect open-load or short-circuit conditions during motoring/generating transitions.

Use Value: 95-V DC-link rating tolerates regen voltage spikes up to 90 V; SPI-accessible fault logs aid root-cause analysis during field returns.

Use Scenario: Variable-speed HVAC compressor in electric vehicles, demanding silent operation, high efficiency, and thermal resilience in confined engine bay spaces.

IC Role / Device Role / Timing Role: Three-phase driver with analog BIST and thermal warning output enabling dynamic derating before shutdown.

Use Value: Integrated thermal monitor triggers early warning at 135°C and hard shutdown at 150°C - prevents refrigerant oil degradation and compressor seizure.

Equivalent & Alternatives

The following parts are listed as comparable options for similar 3-phase gate driver applications.

Alternative Part Technical Difference Application Difference Selection Advice
DRV3256EPAPRQ1 Lacks watchdog timer, VGLPU_CTRL, PVDD_UV2_LVL2, and SD_MODE_SEL registers present in DRV3256PEPAPRQ1 No hardware-level watchdog supervision or secondary UVLO threshold - less suitable for safety-critical BISG or EPS where redundant fault detection is mandated Select DRV3256PEPAPRQ1 when ISO 26262 ASIL D system-level diagnostics require additional register-controlled safety features
DRV3256BEPAPRQ1 Zero integrated shunt amplifiers; ASC supports high-side + low-side but no current sensing capability Requires external current-sense amplifiers and associated layout - increases design complexity and noise susceptibility in high-EMI HVAC or transmission control environments Choose DRV3256BEPAPRQ1 only if external sensing is already implemented and ASC-only functionality suffices

Compared with DRV3256EPAPRQ1 and DRV3256BEPAPRQ1, the DRV3256PEPAPRQ1 uniquely combines full 3x shunt amp integration, dual-mode ASC, and extended safety register set - making it the only variant qualified for ASIL D-compliant 48-V motor drives requiring both current feedback and hardware-faulted short-circuit response.

Availability

DRV3256PEPAPRQ1 is available at Aetrix Electronics and suitable for automotive 48-V motor drive applications requiring stable component supply, long-term lifecycle assurance, and AEC-Q100-compliant gate driver performance - including electric power steering, eTurbo actuation, and belt-integrated starter generators.

Supply support for DRV3256PEPAPRQ1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company specializing in analog, embedded processing, and automotive ICs, with decades of leadership in high-reliability power management and motor control solutions.

The DRV3256-Q1 product line was engineered specifically for high-power 48-V automotive motor drives - emphasizing functional safety, thermal robustness, and integration density to replace multi-chip gate driver + sensing + protection subsystems.

FAQ

What distinguishes DRV3256PEPAPRQ1 from other variants in the DRV3256-Q1 family?

The DRV3256PEPAPRQ1 includes watchdog timer functionality, VGLPU_CTRL, PVDD_UV2_LVL2, and SD_MODE_SEL register bits not present in DRV3256EPAPRQ1 or DRV3256BEPAPRQ1. These features enable enhanced functional safety diagnostics and flexible supply supervision - critical for ASIL D system designs in EPS and BISG applications. The DRV3256PEPAPRQ1 also retains all core capabilities of the base DRV3256-Q1: 3x shunt amps, dual high-side/low-side ASC, and 95-V DC-link rating.

Does DRV3256PEPAPRQ1 support 100% duty-cycle PWM operation?

Yes, DRV3256PEPAPRQ1 supports 100% duty-cycle PWM using its integrated charge-pump-assisted bootstrap architecture. This eliminates reliance on external bootstrap diodes and capacitors, reduces component count, and ensures reliable high-side FET turn-on even during sustained conduction - essential for applications like HVAC compressor hold modes or EPS assist latching.

What is the purpose of the nASCIN pin on DRV3256PEPAPRQ1?

The nASCIN pin on DRV3256PEPAPRQ1 provides hardware-level activation of the Active Short Circuit function. When pulled low, it immediately forces both high-side and low-side MOSFETs in all three phases into conduction - creating a controlled motor short for rapid fault containment. This bypasses SPI latency and firmware execution, ensuring sub-microsecond response critical for overspeed or overcurrent events in eTurbo and EPS systems.

Can DRV3256PEPAPRQ1 operate with a single 48-V supply, or does it require the 12-V/48-V split supply?

DRV3256PEPAPRQ1 requires the specified 12-V/48-V split supply architecture: 12-V for logic and gate driver bias (AVDD, DVDD), and 48-V for the high-side gate drive supply (PVDD). It cannot operate from a single 48-V rail. This architecture minimizes power loss in level-shifting circuits and maintains stable gate drive under wide PVDD variation (20–90 V), as confirmed in the device's electrical characteristics table and simplified schematic.

How does the thermal management of DRV3256PEPAPRQ1 meet AEC-Q100 Grade 0 requirements?

DRV3256PEPAPRQ1 meets AEC-Q100 Grade 0 (–40°C to +150°C) via its HTQFP-64 PowerPAD package with exposed thermal pad, which must be soldered to a dedicated PCB copper pour. Internal thermal warning (at 135°C) and shutdown (at 150°C) thresholds are monitored continuously, with status reported via nFAULT and SPI registers. Layout adherence to TI's SLMA002/SLMA004 guidelines ensures junction temperature remains within spec under 2.5-A sink current and 150°C ambient.

DRV3256PEPAPRQ1 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
64-TQFP Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Motor Type - Stepper:
Multiphase
Motor Type - AC, DC:
Brushless DC (BLDC)
Function:
Driver - Fully Integrated, Control and Power Stage
Output Configuration:
Half Bridge (3)
Interface:
PWM, SPI
Technology:
NMOS
Step Resolution:
-
Applications:
-
Current - Output:
-
Voltage - Supply:
5V ~ 95V
Voltage - Load:
20V ~ 90V
Operating Temperature:
-40°C ~ 150°C (TA)
Grade:
Automotive
Qualification:
AEC-Q100
Mounting Type:
Surface Mount
Supplier Device Package:
64-HTQFP (10x10)

DRV3256PEPAPRQ1 FAQ

1.How can I place an order for DRV3256PEPAPRQ1 through Aetrix?

Please submit a Request for Quotation (RFQ) for DRV3256PEPAPRQ1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for DRV3256PEPAPRQ1 reliable?

The price and inventory of DRV3256PEPAPRQ1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DRV3256PEPAPRQ1 is usually 5 days.

3.What payment methods are accepted for DRV3256PEPAPRQ1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DRV3256PEPAPRQ1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for DRV3256PEPAPRQ1?

DRV3256PEPAPRQ1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your DRV3256PEPAPRQ1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for DRV3256PEPAPRQ1?

For technical support, including DRV3256PEPAPRQ1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DRV3256PEPAPRQ1 requirements.

6.How does Aetrix verify that DRV3256PEPAPRQ1 is sourced from the original manufacturer or authorized distributors?

All DRV3256PEPAPRQ1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DRV3256PEPAPRQ1 meets industry standards.

7.What is the process for return or replacement of DRV3256PEPAPRQ1?

All DRV3256PEPAPRQ1 units undergo pre-shipment inspection (PSI). If there is an issue with DRV3256PEPAPRQ1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The DRV3256PEPAPRQ1 part is unused and in its original packaging.

Return procedure for DRV3256PEPAPRQ1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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