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Vishay General Semiconductor - Diodes Division GBPC3502W-E4/51

Part No.:
GBPC3502W-E4/51
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Bridge Rectifiers
Package:
4-Square, GBPC-W
Datasheet:
AetrixGBPC3502W-E4/51.pdf
Description:
BRIDGE RECT 1P 200V 35A GBPC-W
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:137

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Product details

Overview

GBPC3502W-E4/51 from Vishay General Semiconductor is a glass passivated single-phase bridge rectifier with 35 A average forward current, 200 V maximum repetitive peak reverse voltage (VRRM), and 400 A non-repetitive peak surge current (IFSM). It features wire-lead terminals (suffix "W"), UL E54214 recognition, and is designed for AC/DC full-wave rectification in industrial power supplies and home appliance mains interfaces.

For engineers reviewing the GBPC3502W-E4/51 datasheet, GBPC3502W-E4/51 pinout, GBPC3502W-E4/51 application, or GBPC3502W-E4/51 equivalent, key selection criteria include thermal resistance (RθJC = 1.4 °C/W), low reverse leakage (IR = 5 μA at 25 °C), forward voltage drop (VF = 1.1 V at 17.5 A), and RoHS-compliant commercial-grade construction.

Technical Context

This device implements a quad-diode configuration in a single-package bridge topology, enabling full-wave rectification without external interconnection. Its glass passivation ensures stable junction characteristics under humid or thermally cycling conditions, and the nickel-plated wire leads support solderability per J-STD-002 and JESD 22-B102.

The GBPC3502W-E4/51 operates across -55 °C to +150 °C junction temperature range and delivers 2500 V RMS isolation between case and leads. Thermal performance is optimized for bolt-down mounting on heatsinks using #10 screws and silicone thermal compound, with typical junction-to-case thermal resistance of 1.4 °C/W - critical for high-current, continuous-duty applications.

Key Specifications

Parameter Value and Actual Design Meaning
IF(AV) 35 A - maximum continuous DC output current under specified thermal conditions, suitable for 50–60 Hz mains-fed power supplies delivering ≥400 W.
VRRM 200 V - peak reverse voltage each diode withstands repeatedly; defines safe operation with 140 V RMS input (e.g., 200 VAC nominal systems).
IFSM 400 A - single half-cycle surge rating (t < 8.3 ms); supports inrush current handling for capacitor-input filters without fuse tripping.
VF @ IF 1.1 V @ 17.5 A - forward voltage per diode at half-rated average current; determines conduction loss (~3.9 W total bridge dissipation at full load).
IR 5 μA @ 25 °C - reverse leakage per diode at rated VDC; ensures minimal standby power loss and stable blocking in high-impedance circuits.
RθJC 1.4 °C/W - junction-to-case thermal resistance; enables direct heatsink coupling for reliable operation at full 35 A with ≤50 °C case rise.
TJ max. +150 °C - maximum allowable junction temperature; allows operation in enclosed industrial enclosures without forced air.

Pinout & Package

Package: GBPC-W - molded plastic case with four insulated wire leads (AC1, AC2, +, –), UL 94 V-0 rated, designed for wire-wrap-around or snap-on mounting. Dimensions: 1.135" × 0.732" × 0.470" (28.8 mm × 18.6 mm × 11.9 mm), with 0.310" diameter mounting hole for #10 screw.

Pin/Terminal Circuit Role Design Meaning
AC1 AC input terminal 1 One leg of AC input; connects to one side of transformer secondary or line input; electrically common with cathode of D1 and anode of D2.
AC2 AC input terminal 2 Second leg of AC input; connects to opposite side of transformer secondary; electrically common with cathode of D3 and anode of D4.
+ Positive DC output Anode of D1 and D3; provides full-wave rectified positive rail; marked by beveled corner on case for polarity identification.
Negative DC output / common return Cathode of D2 and D4; serves as DC ground reference; must be connected to system common and heatsink if metal case is used.

Key Features

Feature Design Value
UL E54214 recognition Validated safety compliance for end-equipment certification in North America, eliminating need for additional component-level safety testing.
Glass passivated junctions Enhanced moisture resistance and long-term parameter stability vs. epoxy-passivated alternatives, critical for humid or outdoor-rated appliances.
Wire-lead termination (W-suffix) Enables flexible mounting - wire-wrap, solder-lug, or snap-on - without PCB footprint constraints; ideal for chassis-mounted power supplies.
Low thermal resistance (1.4 °C/W) Reduces required heatsink size by ~30% compared to GBPC25-class bridges, lowering system BOM cost and volume in space-constrained designs.
2500 V RMS isolation Meets reinforced insulation requirements for Class I appliances, supporting direct connection to mains without auxiliary isolation barriers.

Applications

Industrial Power Supply Home Appliance Mains Interface

Use Scenario: Rectifying 115/230 VAC input in DIN-rail mounted 48 V/20 A industrial PSUs for PLC I/O modules.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting AC line to unregulated DC bus prior to buck regulation.

Use Value: 400 A surge rating handles transformer inrush; 1.4 °C/W RθJC enables passive heatsinking in sealed enclosures.

Use Scenario: Mains rectification in washing machine motor control boards with PFC stage and inverter drive.

IC Role / Device Role / Timing Role: Primary AC/DC conversion stage feeding bulk capacitor and downstream switching regulators.

Use Value: UL recognition simplifies IEC 60335-1 certification; glass passivation prevents parametric drift over 10+ year service life.

Office Equipment SMPS Commercial HVAC Control Board

Use Scenario: Input rectification in 350 W laser printer power supplies operating continuously during print jobs.

IC Role / Device Role / Timing Role: High-current bridge delivering stable DC bus to PWM controller and MOSFET half-bridge.

Use Value: 35 A IF(AV) supports sustained >90% load duty cycle; 5 μA IR minimizes no-load losses in energy-efficient designs.

Use Scenario: AC-to-DC conversion for microcontroller, relay drivers, and sensor biasing in rooftop HVAC controllers.

IC Role / Device Role / Timing Role: Isolated DC supply generation from 240 VAC mains, feeding isolated DC/DC converters.

Use Value: 2500 V RMS isolation meets UL 61010-1 creepage/clearance requirements; RoHS-compliant E4 suffix satisfies global procurement mandates.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative Part Technical Difference Application Difference Selection Advice
GBPC3502-E4/51 Same electrical specs but PCB-mount GBPC package (no wire leads); lacks wire-wrap/snap-on flexibility. Requires dedicated PCB footprint and reflow/soldering; unsuitable for chassis-wire or retrofit installations. Select when board space is constrained and automated assembly is prioritized over field-serviceable wiring.
GBU3502-E4/51 Same 35 A / 200 V rating but GBU package (smaller, lower thermal mass); RθJC = 2.0 °C/W, IFSM = 300 A. Limited surge margin and higher thermal resistance reduce suitability for high-inrush or continuous-duty industrial loads. Acceptable for lighter-duty office equipment where size and cost outweigh thermal headroom requirements.

Compared with GBPC3502W-E4/51, the GBPC3502-E4/51 offers identical performance in a PCB-mount form factor but forfeits mechanical mounting versatility, while the GBU3502-E4/51 trades thermal robustness and surge capability for compactness - making GBPC3502W-E4/51 optimal for high-reliability, field-serviceable, or thermally demanding applications.

Availability

GBPC3502W-E4/51 is available at Aetrix Electronics and suitable for industrial power supplies, home appliance mains interfaces, and commercial HVAC control boards requiring stable component supply, long-lifecycle support, and RoHS-compliant commercial-grade sourcing.

Supply support for GBPC3502W-E4/51 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and optoelectronics with emphasis on reliability, efficiency, and industrial-grade qualification.

The GBPC series was engineered for high-current, high-isolation AC/DC conversion in harsh environments - targeting applications where thermal stability, surge resilience, and safety certification are non-negotiable design requirements.

FAQ

What is the maximum ambient temperature for continuous operation of GBPC3502W-E4/51?

The GBPC3502W-E4/51 has a junction temperature limit of +150 °C and a thermal resistance of 1.4 °C/W. With typical heatsink interface resistance and 35 A load, ambient temperature must remain below +70 °C for reliable continuous operation. Derating curves in Figure 2 confirm 35 A is sustainable up to 50 °C ambient when mounted on a finned aluminum heatsink with RθSA = 0.5 °C/W.

Does GBPC3502W-E4/51 support lead-free soldering processes?

Yes, GBPC3502W-E4/51 is RoHS-compliant (E4 suffix) and qualified for lead-free soldering per JESD 22-B106: maximum solder dip temperature is 275 °C for 10 seconds. The nickel-plated wire leads meet J-STD-002 and JESD 22-B102 solderability standards, ensuring reliable wetting and joint integrity in reflow or hand-soldering processes.

How does the GBPC3502W-E4/51 differ from the GBPC3502-E4/51?

The GBPC3502W-E4/51 uses insulated wire leads for chassis mounting, while GBPC3502-E4/51 uses faston lugs for PCB or panel mounting. Both share identical electrical ratings (35 A, 200 V, 400 A surge), but only the "W" variant supports wire-wrap, snap-on, or bolt-down installation without PCB traces - making GBPC3502W-E4/51 preferred for serviceable or modular power assemblies.

Is GBPC3502W-E4/51 certified for use in medical equipment?

No - GBPC3502W-E4/51 carries UL E54214 recognition for general-purpose industrial and consumer applications but is not specifically certified to IEC 60601-1 for medical devices. Its 2500 V RMS isolation and 150 °C TJ rating support robust design, but medical-grade use requires additional system-level validation and safety agency approval beyond component-level UL listing.

Can GBPC3502W-E4/51 be used in 400 Hz aircraft power systems?

No - GBPC3502W-E4/51 is characterized and rated for 50/60 Hz operation only. At 400 Hz, core losses, capacitive reactance, and thermal cycling increase significantly. The datasheet's surge, derating, and thermal curves apply exclusively to 50/60 Hz waveforms; use in 400 Hz systems requires qualification per MIL-STD-704 and is not supported by Vishay's published specifications for GBPC3502W-E4/51.

GBPC3502W-E4/51 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
4-Square, GBPC-W
Packaging:
Box
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
200 V
Current - Average Rectified (Io):
35 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 17.5 A
Current - Reverse Leakage @ Vr:
5 µA @ 200 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
GBPC-W

GBPC3502W-E4/51 FAQ

1.How can I place an order for GBPC3502W-E4/51 through Aetrix?

Please submit a Request for Quotation (RFQ) for GBPC3502W-E4/51 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBPC3502W-E4/51 reliable?

The price and inventory of GBPC3502W-E4/51 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBPC3502W-E4/51 is usually 5 days.

3.What payment methods are accepted for GBPC3502W-E4/51?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBPC3502W-E4/51 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBPC3502W-E4/51?

GBPC3502W-E4/51 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBPC3502W-E4/51 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBPC3502W-E4/51?

For technical support, including GBPC3502W-E4/51 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBPC3502W-E4/51 requirements.

6.How does Aetrix verify that GBPC3502W-E4/51 is sourced from the original manufacturer or authorized distributors?

All GBPC3502W-E4/51 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBPC3502W-E4/51 meets industry standards.

7.What is the process for return or replacement of GBPC3502W-E4/51?

All GBPC3502W-E4/51 units undergo pre-shipment inspection (PSI). If there is an issue with GBPC3502W-E4/51, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBPC3502W-E4/51 part is unused and in its original packaging.

Return procedure for GBPC3502W-E4/51:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

GBPC3502W-E4/51 Tags

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