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Vishay General Semiconductor - Diodes Division GP02-35-M3/54

Part No.:
GP02-35-M3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Single Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixGP02-35-M3/54.pdf
Description:
DIODE GP 3.5KV 250MA DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,781

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Product details

Overview

GP02-35-M3/54 from Vishay General Semiconductor is a high-voltage glass-passivated junction plastic rectifier in DO-41 package, rated for 3500 V repetitive peak reverse voltage (VRRM), 0.25 A average forward current (IF(AV)), and 15 A non-repetitive surge current (IFSM); it delivers low leakage (5.0 μA at 25 °C) and fast recovery (2.0 μs trr) for use in high-voltage power supply rectification.

For engineers reviewing the GP02-35-M3/54 datasheet, GP02-35-M3/54 pinout, GP02-35-M3/54 application, or GP02-35-M3/54 equivalent, key selection considerations include its 3500 V blocking capability, DO-41 mechanical compatibility, thermal resistance of 130 °C/W, and suitability for freewheeling and converter circuits requiring rugged, cavity-free junction reliability.

Technical Context

This device implements a single-diode Superectifier® structure with glass-passivated junction to eliminate cavity-related failure modes under high-voltage stress. Its 2.0 μs reverse recovery time and 3.0 pF junction capacitance support efficient switching in line-frequency and medium-speed converter topologies.

Rated for operation from –65 °C to +175 °C junction temperature, the GP02-35-M3/54 maintains stable 5.0 μA reverse leakage at 25 °C and 50 μA at 100 °C under full 3500 V DC blocking, enabling reliable performance in thermally demanding industrial power stages.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM3500 V - supports rectification in 3 kV-class AC/DC supplies without derating
IF(AV)0.25 A at 55 °C ambient with 0.375" lead length - defines continuous power handling in PCB-mounted designs
IFSM15 A (8.3 ms half-sine) - withstands inrush and fault currents in offline SMPS and motor drives
trr2.0 μs - enables use in 20–50 kHz flyback and forward converters with minimal switching loss
IR5.0 μA at 25 °C, 3500 V - ensures low standby power loss in high-impedance bias networks
RθJA130 °C/W - requires thermal management planning for >100 mW dissipation in still-air environments
VF3.0 V at 1.0 A - contributes ~0.75 W conduction loss at rated average current

Pinout & Package

Package: DO-41 (DO-204AL), axial-leaded, molded epoxy over glass body; UL 94 V-0 rated; matte tin-plated leads; cathode indicated by color band.

Pin/TerminalCircuit RoleDesign Meaning
AnodeForward current entry nodeConnected to AC input or switching node side during conduction phase
CathodeForward current exit nodeConnected to output capacitor or load return; marked by color band

Key Features

FeatureDesign Value
Superectifier® structureEliminates internal cavities to prevent moisture ingress and voltage-induced junction degradation
Glass-passivated junctionEnables stable 3500 V blocking with <5.0 μA leakage at 25 °C and no surface contamination sensitivity
High surge rating15 A IFSM supports repeated cold-start surges in unregulated HV supplies without parametric shift
SolderabilityLeads qualified to J-STD-002 and JESD 22-B102; withstand 275 °C for 10 s per JESD 22-B106

Applications

Industrial HV Power SuppliesAC-DC Front-End Rectifiers

Use Scenario: Off-line 3-phase rectification feeding 3 kV DC bus in electrostatic precipitator controls.

IC Role / Device Role / Timing Role: High-voltage output stage rectifier diode in voltage-doubler configuration.

Use Value: 3500 V VRRM and 15 A IFSM ensure margin against line transients and startup surges without snubbing.

Use Scenario: Input bridge rectifier in medical imaging X-ray generator power modules.

IC Role / Device Role / Timing Role: Single high-reliability rectifier replacing one leg of discrete bridge.

Use Value: Cavity-free glass passivation prevents latent failure under sustained 3.2 kV DC bias at elevated temperature.

Inverters & Motor DrivesFreewheeling Diodes

Use Scenario: DC link clamping in 400 V AC-fed industrial inverters driving induction motors.

IC Role / Device Role / Timing Role: Snubberless freewheel path for IGBT turn-off energy recovery.

Use Value: 2.0 μs trr minimizes reverse recovery charge (Qrr), reducing switching losses in 16 kHz PWM operation.

Use Scenario: Inductive load suppression in solenoid driver boards for factory automation valves.

IC Role / Device Role / Timing Role: Unidirectional energy recirculation path across relay coils and contactors.

Use Value: 175 °C max junction temperature and low IR enable long-term reliability in sealed enclosures above 70 °C ambient.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-voltage rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GP02-35-E3/54Same electrical specs; RoHS-compliant matte tin plating (E3 suffix), same DO-41 packageNo functional difference; E3 meets JESD 201 class 1A whisker test, M3 does not specify whisker ratingSelect GP02-35-E3/54 for RoHS-compliant production requiring whisker-tested terminations
HER308G3000 V VRRM (vs. 3500 V), 3.0 A IF(AV), TO-220AC package, higher VF (3.3 V)Higher current rating but lower voltage margin; requires heatsink for >0.5 A continuousChoose HER308G only if system voltage stays below 2100 V RMS and thermal design accommodates TO-220 mounting

Compared with GP02-35-E3/54, the GP02-35-M3/54 shares identical voltage/current ratings but lacks explicit whisker-test certification; versus HER308G, it offers superior 3500 V isolation and axial DO-41 fit in space-constrained layouts, though at lower average current capacity.

Availability

GP02-35-M3/54 is available at Aetrix Electronics and suitable for industrial HV power supplies, AC-DC front-end rectifiers, and freewheeling diode applications requiring stable component supply and legacy-design continuity.

Supply support for GP02-35-M3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and optoelectronics with emphasis on reliability and ruggedness.

The GP02-35-M3/54 belongs to Vishay's Superectifier® high-voltage rectifier family, engineered for mission-critical power conversion where cavity-free junction integrity and long-term parametric stability under high DC bias are essential.

FAQ

What is the maximum junction temperature rating for GP02-35-M3/54?

The GP02-35-M3/54 has a specified operating junction and storage temperature range of –65 °C to +175 °C. This 175 °C maximum junction temperature enables deployment in high-ambient environments such as enclosed industrial power cabinets or near heat-generating components, provided thermal resistance (RθJA = 130 °C/W) and power dissipation are properly managed in layout.

Is GP02-35-M3/54 RoHS-compliant?

The GP02-35-M3/54 carries the "M3" suffix, which denotes matte tin plating but does not explicitly indicate RoHS compliance per Vishay's ordering nomenclature. In contrast, the E3 suffix (e.g., GP02-35-E3/54) confirms RoHS compliance and JESD 201 class 1A whisker testing. Customers requiring certified RoHS status should verify compliance documentation directly with Vishay or select the E3 variant.

What does the "/54" suffix mean in GP02-35-M3/54?

The "/54" suffix in GP02-35-M3/54 indicates the preferred packaging code: 13-inch diameter paper tape and reel, with a base quantity of 5500 units per reel. This format supports automated pick-and-place assembly and is standard for high-volume manufacturing of axial-leaded DO-41 devices like the GP02-35-M3/54.

Can GP02-35-M3/54 be used as a direct replacement for GP02-35-E3/54?

GP02-35-M3/54 and GP02-35-E3/54 share identical electrical specifications, DO-41 package dimensions, and thermal characteristics. However, the E3 version is explicitly certified to JESD 201 class 1A for whisker resistance, while M3 does not carry that qualification. For applications where whisker growth poses a reliability risk (e.g., high-humidity or long-life deployments), GP02-35-E3/54 is the recommended alternative to GP02-35-M3/54.

What is the reverse recovery time (trr) of GP02-35-M3/54 and how is it measured?

The GP02-35-M3/54 has a typical reverse recovery time (trr) of 2.0 μs, measured under conditions of IF = 0.5 A, IR = 1.0 A, and Irr = 0.25 A. This parameter reflects the diode's speed when transitioning from forward conduction to reverse blocking, directly impacting switching loss in converter topologies operating up to ~50 kHz - a key design factor for selecting GP02-35-M3/54 in freewheeling or snubberless applications.

GP02-35-M3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
DO-204AL, DO-41, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
3500 V
Current - Average Rectified (Io):
250mA
Voltage - Forward (Vf) (Max) @ If:
3 V @ 1 A
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
2 µs
Current - Reverse Leakage @ Vr:
5 µA @ 3500 V
Capacitance @ Vr, F:
3pF @ 4V, 1MHz
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)
Operating Temperature - Junction:
-65°C ~ 175°C

GP02-35-M3/54 FAQ

1.How can I place an order for GP02-35-M3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for GP02-35-M3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GP02-35-M3/54 reliable?

The price and inventory of GP02-35-M3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GP02-35-M3/54 is usually 5 days.

3.What payment methods are accepted for GP02-35-M3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GP02-35-M3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GP02-35-M3/54?

GP02-35-M3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GP02-35-M3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GP02-35-M3/54?

For technical support, including GP02-35-M3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GP02-35-M3/54 requirements.

6.How does Aetrix verify that GP02-35-M3/54 is sourced from the original manufacturer or authorized distributors?

All GP02-35-M3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GP02-35-M3/54 meets industry standards.

7.What is the process for return or replacement of GP02-35-M3/54?

All GP02-35-M3/54 units undergo pre-shipment inspection (PSI). If there is an issue with GP02-35-M3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GP02-35-M3/54 part is unused and in its original packaging.

Return procedure for GP02-35-M3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

GP02-35-M3/54 Tags

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