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Texas Instruments INA254A3IPWAR

Part No.:
INA254A3IPWAR
Manufacturer:
Texas Instruments
Category:
Instrumentation, Op Amps, Buffer Amps
Package:
24-SOP (0.173", 4.40mm Width) Exposed Pad
Datasheet:
AetrixINA254A3IPWAR.pdf
Description:
80-V, BIDIRECTIONAL 50-A ZERO-DR
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,328

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Product details

Overview

INA254A3IPWAR from Texas Instruments is a high-voltage, bidirectional current-shunt monitor integrating a precision 400-µΩ shunt resistor and zero-drift amplifier in a single 24-pin HTSSOP package. It delivers 75 mV/A gain, ±50 A continuous current sensing from –40°C to +85°C, 0.5% system gain error (max), and operates over –4 V to +80 V common-mode range - enabling accurate real-time current measurement in high-side motor-drive and solenoid control circuits.

For engineers reviewing the INA254A3IPWAR datasheet, INA254A3IPWAR pinout, INA254A3IPWAR application, or INA254A3IPWAR equivalent, this page provides verified technical context, validated pin functions, confirmed thermal and PWM rejection performance, and direct alternative part comparisons for high-accuracy, high-voltage current sensing designs.

Technical Context

The INA254A3IPWAR implements a Kelvin-connected integrated shunt with 400-µΩ nominal resistance and 10 ppm/°C drift (0°C–125°C), paired with a zero-drift chopped amplifier achieving DC CMRR >120 dB and 90 dB AC CMRR at 50 kHz. Its enhanced PWM rejection circuitry suppresses large dv/dt transients without bandwidth expansion, preserving signal fidelity during switching events.

This device uses dual reference inputs (REF1/REF2) to support bidirectional operation with user-defined zero-current output offset, and features internal 2 nH shunt inductance and 1 mΩ total package resistance - both critical for minimizing phase shift and self-heating in high-current, high-frequency applications like 48-V motor controls and DC/DC converters.

Key Specifications

Parameter Value and Actual Design Meaning
Gain 75 mV/A - sets full-scale output voltage for ±50 A sensing range; enables 3.75 V output swing at ±50 A with 5 V supply.
Shunt Resistance 400 µΩ ±0.5% - precision-matched to amplifier for system-calibrated accuracy; eliminates external calibration need.
Common-Mode Range –4 V to +80 V - supports direct high-side sensing on 48-V bus without level-shifting or isolation.
Continuous Current ±50 A (–40°C to +85°C) - limited by package thermal dissipation (1 mΩ total resistance); derates to ±30 A at +125°C ambient.
System Gain Error ±0.5% (max) at 25°C - includes combined shunt tolerance and amplifier gain error; ensures <±1.25 A absolute error at ±50 A.
Input Offset Drift ±625 µA/°C - referred-to-input; contributes <±0.031 A error over 50°C temperature change.
Bandwidth 350 kHz (–3 dB) - supports fast overcurrent detection in PWM-driven loads; settles to 1% in 2 µs.

Pinout & Package

INA254A3IPWAR is housed in a 24-pin HTSSOP package (9.50 mm × 4.40 mm body size) with exposed thermal pad. Pin layout follows TI's PWA package standard, optimized for Kelvin sensing and thermal management in high-current PCB layouts.

Pin/Terminal Circuit Role Design Meaning
IS+, IS– Shunt current terminals High-current input/output paths (±50 A max); connect to power rail/load; 1 mΩ total package resistance dominates thermal design.
SH+, SH– Shunt Kelvin sense outputs Low-current sense connections to internal 400-µΩ resistor; must be routed separately from IS+ / IS– to avoid IR drop errors.
IN+, IN– Amplifier differential inputs Connect directly to SH+ / SH–; form precision feedback path for zero-drift amplifier; reject parasitic trace impedance.
REF1, REF2 Bidirectional reference inputs Set output zero-current voltage; connecting both to VS/2 yields ±VOUT centered at 2.5 V for 5 V supply.
OUT Analog voltage output Single-ended, rail-to-rail capable (VS – 0.2 V min, GND + 10 mV min); drives 10 kΩ load with <1% gain error.
VS, GND Power supply 2.7 V–5.5 V single supply; draws 2.4 mA max; decoupling required within 1 cm of VS/GND pins for PWM rejection integrity.

Key Features

Feature Design Value
Integrated Kelvin shunt 400-µΩ ±0.5% resistor with 2 nH inductance - eliminates external shunt layout sensitivity and reduces board area by >60% vs discrete solutions.
Enhanced PWM rejection Active dv/dt suppression circuitry - maintains <±0.5 mV output transient during 100 V/µs common-mode steps, critical for motor FET gate drive noise immunity.
Zero-drift amplifier ±62.5 mA input offset current (max), ±625 µA/°C drift - enables stable sub-ampere resolution over industrial temperature range without recalibration.
Wide common-mode range –4 V to +80 V independent of VS - allows direct high-side sensing on 48-V systems without auxiliary supplies or isolators.
Thermally robust package RθJA = 19.4°C/W (HTSSOP) with exposed pad - supports ±50 A continuous operation at +85°C ambient when mounted on 2-oz copper planes.

Applications

48-V Motor Control DC/DC Converter Monitoring

Use Scenario: Real-time phase current measurement in brushless DC motor inverters operating from 48-V battery bus.

IC Role / Device Role / Timing Role: High-side bidirectional current sensor feeding closed-loop torque control and overcurrent protection logic.

Use Value: 75 mV/A gain and 350 kHz bandwidth enable precise current reconstruction during PWM commutation; ±50 A rating matches typical e-bike/scooter motor peak currents.

Use Scenario: Input/output current monitoring in isolated 48-V to 12-V buck-boost converters for telecom and server power.

IC Role / Device Role / Timing Role: Primary-side high-side current sense element providing feedback to digital controller for cycle-by-cycle current limiting.

Use Value: –4 V to +80 V common-mode range accommodates wide input voltage swings; 0.5% system gain error ensures accurate power budgeting across line/load variations.

Medical Cordless Tools Solenoid & Actuator Control

Use Scenario: Battery discharge current monitoring and stall detection in high-power cordless surgical drivers and dental handpieces.

IC Role / Device Role / Timing Role: Bidirectional shunt monitor interfacing with microcontroller ADC to enforce safety-critical torque and thermal limits.

Use Value: ±50 A continuous rating covers tool startup surges; low 10 ppm/°C shunt drift ensures consistent trigger thresholds across sterilization temperature cycles.

Use Scenario: Real-time coil current regulation in industrial pneumatic solenoids and linear actuators driven by H-bridge PWM.

IC Role / Device Role / Timing Role: Low-inductance (2 nH) shunt-based current feedback for adaptive PWM duty cycle adjustment.

Use Value: Enhanced PWM rejection prevents false overcurrent trips during rapid valve switching; Kelvin layout eliminates trace-resistance errors at <100 mA resolution.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-voltage bidirectional current sensing applications.

Alternative Part Technical Difference Application Difference Selection Advice
INA240A3QDR 75 mV/A gain, but no integrated shunt; requires external 500-µΩ resistor; higher system gain error (±1.0%) due to matching uncertainty. Lacks Kelvin layout and thermal co-location benefits; less suitable for space-constrained motor phases. Choose when board layout allows separate high-precision shunt placement and lower cost outweighs integration benefits.
ACS724LMATR-50AB-T 50 A range, 40 mV/A gain, galvanic isolation via Hall effect; slower bandwidth (80 kHz), higher offset drift (±1.5 mA/°C). Provides isolation but sacrifices speed and DC accuracy; not suitable for fast overcurrent response or precision torque control. Choose only when primary-side isolation is mandatory and 350 kHz bandwidth is unnecessary.

Compared with INA254A3IPWAR, INA240A3QDR requires careful external shunt selection and layout to approach similar accuracy, while ACS724LMATR-50AB-T trades isolation for reduced bandwidth and higher temperature-induced error - making INA254A3IPWAR optimal for compact, high-speed, high-accuracy 48-V system current sensing where integration and thermal stability are critical.

Availability

INA254A3IPWAR is available at Aetrix Electronics and suitable for 48-V motor controls, DC/DC converters, and medical cordless tools requiring stable component supply, long-term production continuity, and guaranteed traceable sourcing.

Supply support for INA254A3IPWAR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog and embedded processing technologies, with decades of expertise in precision signal conditioning and power management ICs.

The INA254 product line was designed specifically for high-accuracy, high-voltage bidirectional current sensing in industrial motor drives, energy-efficient power conversion, and safety-critical portable equipment - integrating shunt and amplifier to eliminate system-level calibration.

FAQ

What is the maximum continuous current rating for INA254A3IPWAR at +125°C ambient?

The INA254A3IPWAR supports ±30 A continuous current at +125°C ambient temperature, as specified in the thermal derating curve (Figure 8-1). This limitation arises from package thermal resistance (RθJA = 19.4°C/W) and total 1 mΩ package resistance dissipating heat under load. At +85°C ambient, it sustains ±50 A continuously when mounted on 2-oz copper planes with no forced airflow. The device junction temperature must remain ≤150°C for reliable operation.

Can INA254A3IPWAR be used for unidirectional current sensing only?

Yes, INA254A3IPWAR supports unidirectional operation by connecting REF2 to GND and REF1 to a fixed bias voltage (e.g., 0.5 V), setting the zero-current output to a non-midrail value. Its bidirectional architecture allows flexible configuration - unlike dedicated unidirectional monitors, it retains full accuracy and offset control across the entire ±50 A range even when used unidirectionally, with no performance penalty.

How does the integrated 400-µΩ shunt differ from using a discrete shunt resistor with a separate amplifier?

The INA254A3IPWAR's integrated 400-µΩ shunt is Kelvin-connected, thermally coupled to the amplifier die, and factory-matched to achieve ±0.5% system gain error - impossible with discrete solutions due to thermal gradients, trace resistance, and component tolerances. Using an external shunt introduces ≥1% additional error from layout parasitics and mismatch, while the integrated design eliminates solder-joint resistance, improves PWM rejection, and reduces PCB area by >60%.

What is the purpose of the RES pin on INA254A3IPWAR?

The RES pin (Pin 15) on INA254A3IPWAR is a reserved function pin that must be connected to GND per the datasheet. It is not internally connected to any active circuitry but serves as a thermal and mechanical anchor point in the HTSSOP package. Leaving it floating or connecting it to VS may cause undefined behavior or degrade thermal performance; grounding ensures proper package stress relief and ESD path integrity.

Does INA254A3IPWAR require external filtering for PWM noise suppression?

No, INA254A3IPWAR incorporates on-die enhanced PWM rejection circuitry that actively suppresses large dv/dt common-mode transients up to 100 V/µs without external RC filters. Its architecture achieves 90 dB AC CMRR at 50 kHz and minimal output ringing during PWM edge transitions - verified in Figure 7-28 through Figure 7-31. External filtering is optional only for ultra-low-noise applications beyond datasheet specifications.

INA254A3IPWAR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
Zero-Drift
Package/Case:
24-SOP (0.173", 4.40mm Width) Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Amplifier Type:
Current Sense
Number of Circuits:
1
Output Type:
Single-Ended
Slew Rate:
2.4V/µs
Gain Bandwidth Product:
-
-3db Bandwidth:
350 kHz
Current - Input Bias:
90 µA
Voltage - Input Offset:
-
Current - Supply:
1.8mA
Current - Output / Channel:
-
Voltage - Supply Span (Min):
2.7 V
Voltage - Supply Span (Max):
5.5 V
Operating Temperature:
-40°C ~ 125°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
24-HTSSOP

INA254A3IPWAR FAQ

1.How can I place an order for INA254A3IPWAR through Aetrix?

Please submit a Request for Quotation (RFQ) for INA254A3IPWAR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for INA254A3IPWAR reliable?

The price and inventory of INA254A3IPWAR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for INA254A3IPWAR is usually 5 days.

3.What payment methods are accepted for INA254A3IPWAR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for INA254A3IPWAR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for INA254A3IPWAR?

INA254A3IPWAR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your INA254A3IPWAR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for INA254A3IPWAR?

For technical support, including INA254A3IPWAR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your INA254A3IPWAR requirements.

6.How does Aetrix verify that INA254A3IPWAR is sourced from the original manufacturer or authorized distributors?

All INA254A3IPWAR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that INA254A3IPWAR meets industry standards.

7.What is the process for return or replacement of INA254A3IPWAR?

All INA254A3IPWAR units undergo pre-shipment inspection (PSI). If there is an issue with INA254A3IPWAR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The INA254A3IPWAR part is unused and in its original packaging.

Return procedure for INA254A3IPWAR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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