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International Test Instruments Corporation IR21592PBF

Part No.:
IR21592PBF
Manufacturer:
International Test Instruments Corporation
Category:
Lighting, Ballast Controllers
Package:
16-DIP (0.300", 7.62mm)
Datasheet:
AetrixIR21592PBF.pdf
Description:
DIMMING BALLAST CONTROL IC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:664

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Product details

Overview

IR21592PBF from Infineon Technologies is a dimming electronic ballast controller and 600V half-bridge gate driver integrated in a single 16-pin SOIC package. It implements phase-controlled transformer-less lamp power sensing, closed-loop preheat current regulation (0–750 µA), programmable ignition-to-dim time (1–5 s), and 0.5–5 VDC analog dimming interface. It is designed for compact, high-reliability fluorescent lamp ballasts in commercial lighting systems.

For engineers reviewing the IR21592PBF datasheet, IR21592PBF pinout, IR21592PBF application, or IR21592PBF equivalent, key selection criteria include its integrated VCO frequency range (16.5–108 kHz), internal current sense blanking (291–1030 ns), zener-clamped VCC (15.6 V), thermal shutdown at 165°C, and dual-mode protection for lamp strike failure and filament open-circuit conditions.

Technical Context

The IR21592PBF employs a voltage-controlled oscillator (VCO) architecture with externally programmable minimum frequency via RFMIN (10–100 kΩ), enabling precise control of lamp operating frequency during preheat, ignition, and dim modes. Its phase-control-based lamp power sensing eliminates external transformers and supports real-time regulation using CS input voltage (0–1.9 V threshold) and internal current mirror circuitry referenced to IPH and CPH pins.

State-machine operation includes four distinct modes-UVLO, Preheat, Ignition, and Dim-with automatic transitions triggered by VCS crossing VIPH, SD voltage thresholds (1.6–2.6 V), and VCC undervoltage lockout (12.0–13.0 V). Fault latching and automatic restart are implemented via dedicated SD pin logic and internal thermal detection at 165°C junction temperature.

Key Specifications

ParameterValue and Actual Design Meaning
VBS Max625 V - Enables direct drive of 600V half-bridge MOSFETs without level-shifting isolation.
fVCO Range16.5–108 kHz - Sets lamp operating frequency across preheat, ignition, and dim modes via VCO pin voltage (0–5 V).
VCLAMP15.6 V - Internal zener clamp protects VCC supply; requires external current limiting to sustain regulation.
ICPH0.8–2.1 µA - Controls preheat timing ramp rate; sets preheat duration via external CPH capacitor.
VCSTH1.2–1.9 V - Peak over-current trip threshold at CS pin; triggers fault latch on hard-switching or lamp non-strike.
tBlank291–1030 ns - Internal zero-crossing blanking window prevents false triggering during switching transients.
TSD165°C - Thermal shutdown junction temperature; resets only after fault removal and cooldown.

Pinout & Package

IR21592PBF is housed in a 16-pin narrow-body SOIC package (body width 3.9 mm, JEDEC MS-012AC), optimized for surface-mount assembly in space-constrained lighting control PCBs.

Pin/TerminalCircuit RoleDesign Meaning
HOHigh-side gate driver outputDrives upper MOSFET gate in half-bridge; referenced to VS, capable of 600V offset swing.
LOLow-side gate driver outputDrives lower MOSFET gate; referenced to COM; 1.8 µs deadtime (IR21592) prevents shoot-through.
VCCLogic supply input14–15.6 V regulated supply; internally clamped; requires ≥10 mA to maintain zener regulation.
CSLamp current sense inputAnalog input for closed-loop current regulation; 1.6 V threshold triggers over-current fault.
DIMAnalog dimming control0.5–5 VDC input sets lamp brightness; interfaces directly with potentiometer or DAC output.
CPHPreheat timing capacitorCharges at 1.3 µA to set preheat duration; voltage ramp terminates at 5.0 V to trigger ignition mode.
IPHPreheat current referenceSinks 25 µA to set peak preheat current via external RIPH; enables filament warm-up before ignition.
SDShutdown fault inputActive-high input (≥2.0 V) forces FAULT mode; used for lamp removal detection or system-level fault signaling.

Key Features

FeatureDesign Value
Transformer-less lamp power sensingUses phase-control sampling of line voltage and lamp current to eliminate bulky, lossy current transformers.
Closed-loop preheat current controlMaintains filament temperature within safe limits (via CS feedback) to extend lamp life and ensure reliable ignition.
Programmable ignition-to-dim transitionAdjustable delay (via RMAX/RMIN) ensures stable arc establishment before dimming begins.
Full lamp fault protection suiteDetects open filament, lamp non-strike, over-temperature (165°C), brown-out, and over-current-all with automatic restart capability.
Micro-power startupDraws ≤200 µA in UVLO mode; reduces standby losses and enables rapid wake-up from low-power states.

Applications

Commercial Office LightingIndustrial High-Bay Fixtures

Use Scenario: Fluorescent T5/T8 fixtures in open-plan offices requiring smooth 10–100% dimming and >20,000-hour lamp life.

IC Role / Device Role / Timing Role: Ballast controller and half-bridge driver managing preheat, ignition, and phase-controlled dimming sequences.

Use Value: Eliminates external current transformers and discrete protection ICs, reducing BOM count by 4–6 components per fixture.

Use Scenario: Warehouse lighting with high ambient temperature (>60°C) and frequent on/off cycling.

IC Role / Device Role / Timing Role: Thermal-aware ballast manager enforcing preheat dwell and disabling ignition above 165°C junction temperature.

Use Value: Prevents premature lamp end-blackening and catastrophic MOSFET failure under thermal stress.

Hospitality Lighting SystemsEmergency Exit Sign Ballasts

Use Scenario: Hotel corridor lighting with DALI-compatible 0–10 V dimming interface and silent operation requirements.

IC Role / Device Role / Timing Role: Analog dimming interface translator converting 0.5–5 VDC into precise lamp power regulation via VCO frequency modulation.

Use Value: Achieves flicker-free dimming down to 10% without audible transformer hum or EMI spikes.

Use Scenario: Self-contained emergency exit signs with battery backup and automatic lamp test cycles.

IC Role / Device Role / Timing Role: Fault-resilient ballast supervisor performing periodic lamp strike verification and open-filament detection.

Use Value: Meets UL 924 compliance for monthly self-test by leveraging internal SD pin latching and automatic restart logic.

Equivalent & Alternatives

The following parts are listed as comparable options for similar dimming ballast controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IR21593PBFHigher VCO frequency range (30–230 kHz); shorter 1.0 µs deadtime; optimized for higher-frequency resonant ballasts.Required for lamps needing >100 kHz operation (e.g., compact fluorescent with small magnetics).Select IR21593PBF when designing for smaller magnetic components or faster ignition response.
UCC3305DSingle-ended topology only; no integrated high-side driver; requires external bootstrap circuitry for half-bridge.Used in cost-sensitive, non-dimming magnetic ballast retrofits where dimming is not required.Choose UCC3305D only for fixed-output, low-BOM-cost applications without dimming or half-bridge integration needs.

Compared with IR21592PBF, IR21593PBF offers extended frequency headroom for miniaturized magnetics but sacrifices some noise immunity at low frequencies; UCC3305D reduces integration but increases design complexity and component count for half-bridge implementations.

Availability

IR21592PBF is available at Aetrix Electronics and suitable for commercial office lighting, industrial high-bay fixtures, hospitality dimming systems, and emergency exit sign ballasts requiring stable component supply and long-term production continuity.

Supply support for IR21592PBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power management, automotive, and industrial control ICs, with leadership in high-voltage gate drivers and lighting control solutions.

The IR2159x product line was developed specifically for digitally enhanced fluorescent ballast designs, integrating analog control loops, fault management, and half-bridge driving to replace multi-chip discrete solutions in energy-efficient lighting.

FAQ

What is the purpose of the CPH pin and how is it configured?

The CPH pin serves as the preheat timing capacitor node. It charges linearly at 1.3 µA sourced from IPH, and its voltage ramp determines preheat duration. When CPH reaches ~5.0 V, the IC transitions from Preheat to Ignition mode. An external capacitor (typically 10–100 nF) is connected between CPH and COM to set the desired preheat time, with typical values yielding 0.5–2 s ramps.

How does the IR21592PBF detect lamp ignition failure?

Lamp ignition failure is detected when the CS pin voltage remains below the 1.6 V over-current threshold (VCSTH) for longer than the programmed ignition timeout. This condition-combined with SD pin voltage rising above 2.0 V or VCC dropping below 10.9 V-triggers FAULT mode latching. The IC disables both HO and LO outputs and enters a 240 µA quiescent state until reset via power cycle or SD pin deactivation.

Can the IR21592PBF drive MOSFETs directly without external gate resistors?

No. Although IR21592PBF integrates 600V half-bridge drivers, external gate resistors (typically 10–47 Ω) are required to control rise/fall times, suppress ringing, and limit peak gate current. The datasheet specifies tr = 48.5–180 ns and tf = 24.25–145 ns under 1000 pF load; omitting gate resistors risks MOSFET oscillation, shoot-through, or EMI compliance failure.

What is the role of the VDC pin and how is it connected?

The VDC pin monitors rectified AC line or DC bus voltage for brown-out detection. It connects to the positive DC bus through a resistor divider (e.g., 1 MΩ + 100 kΩ) to scale 300–400 V down to 3–5 V. When VDC falls below 3.0 V, the IC enters UVLO mode, halting operation to prevent unstable lamp starting. This pin also enables bus-fault detection independent of VCC supply status.

IR21592PBF Specifications

Product attributes
Attribute value
Manufacturer:
International Test Instruments Corporation
Series:
-
Package/Case:
16-DIP (0.300", 7.62mm)
Packaging:
Bulk
Product Status:
Active
Type:
Ballast Controller
Frequency:
18kHz ~ 95kHz
Voltage - Supply:
12V ~ 16.5V
Current - Supply:
10 mA
Current - Output Source/Sink:
-
Dimming:
Yes
Operating Temperature:
-40°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
16-DIP

IR21592PBF FAQ

1.How can I place an order for IR21592PBF through Aetrix?

Please submit a Request for Quotation (RFQ) for IR21592PBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IR21592PBF reliable?

The price and inventory of IR21592PBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IR21592PBF is usually 5 days.

3.What payment methods are accepted for IR21592PBF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IR21592PBF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IR21592PBF?

IR21592PBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IR21592PBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IR21592PBF?

For technical support, including IR21592PBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IR21592PBF requirements.

6.How does Aetrix verify that IR21592PBF is sourced from the original manufacturer or authorized distributors?

All IR21592PBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IR21592PBF meets industry standards.

7.What is the process for return or replacement of IR21592PBF?

All IR21592PBF units undergo pre-shipment inspection (PSI). If there is an issue with IR21592PBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IR21592PBF part is unused and in its original packaging.

Return procedure for IR21592PBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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