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Infineon Technologies IR2166

Part No.:
IR2166
Manufacturer:
Infineon Technologies
Category:
Lighting, Ballast Controllers
Package:
16-DIP (0.300", 7.62mm)
Datasheet:
AetrixIR2166.pdf
Description:
IC PFC/BALLAST CNTRL 50KHZ 16DIP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,888

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Product details

Overview

IR2166 from Infineon Technologies is a fully integrated 600V ballast control IC combining critical conduction mode (CrCM) PFC, fluorescent lamp preheat/run control, and half-bridge gate driving in a single monolithic device. It delivers high power factor (>0.97), low THD (<10%), programmable preheat time (2–5 s), run frequency (39–50 kHz), and end-of-life protection with internal ignition ramp and fault counter. Used in electronic ballasts for T5/T8 linear and compact fluorescent lamps.

For engineers reviewing the IR2166 datasheet, IR2166 pinout, IR2166 application, or IR2166 equivalent, key selection considerations include CrCM PFC regulation accuracy, dual-mode oscillator programming (preheat vs. run), VBUS undervoltage reset behavior, shutdown pin hysteresis thresholds, and compatibility with discrete 600V half-bridge MOSFETs in lamp driver topologies.

Technical Context

The IR2166 implements a dedicated analog control architecture: its PFC stage uses zero-current detection (ZX pin) and error amplifier feedback (COMP) to regulate DC bus voltage via CrCM boost operation without a current-sense resistor. The ballast controller integrates two independent oscillators-one for preheat (73–84 kHz) and one for run mode (39–50 kHz)-both programmable via external RPH/RT and CT components.

Protection logic includes a 25–90-cycle fault counter for lamp strike failure, dual shutdown thresholds (4.5–5.6 V for reset, 2.4–3.6 V for EOL), and automatic transition through UVLO → PREHEAT → IGNITION RAMP → RUN states. Internal 15.6 V zener clamp on VCC and micropower startup (150 µA) support robust offline operation.

Key Specifications

ParameterValue and Actual Design Meaning
PFC ModeCritical conduction mode (CrCM) boost-enables >0.97 PF and <10% THD without current-sense resistor
Preheat Frequency73–84 kHz, programmable via RPH and CT-controls filament heating rate and thermal stress
Run Frequency39–50 kHz, programmable via RT and CT-sets steady-state lamp operating frequency
VCC Clamp Voltage15.6 V nominal zener-limits supply rail during transients; requires minimum 10 mA bias current
Shutdown ThresholdsRising SD/EOL threshold: 4.5–5.6 V; EOL detection: 2.4–3.6 V rising / 0.7–1.6 V falling
Current Sense Threshold0.91–1.3 V at CS pin-triggers overcurrent protection after 25–90 consecutive fault cycles
VBUS Undervoltage Reset2.6–3.3 V threshold-forces restart if DC bus drops below regulation window

Pinout & Package

IR2166 is available in 16-lead PDIP and 16-lead narrow-body SOIC packages, both with standard 0.3-inch DIP or 150-mil SOIC body dimensions and 0.050-inch lead pitch.

Pin/TerminalCircuit RoleDesign Meaning
1 VBUSDC bus voltage sensing inputMonitors rectified line voltage for PFC regulation and undervoltage reset
2 ZXPFC zero-crossing detectionConnects to PFC inductor auxiliary winding to enable CrCM timing without current sense
3 COMPPFC error amplifier outputDrives external compensation network to stabilize DC bus regulation loop
4 CPHPreheat timing capacitor connectionCharges at 2.6–4.6 µA to set preheat duration before ignition ramp
5 CTOscillator timing capacitorDefines both preheat and run frequencies with RT/RPH; 470 pF typical
6 RPHPreheat frequency timing resistorSets preheat oscillator frequency (73–84 kHz) with CT
7 RTRun frequency timing resistorSets run oscillator frequency (39–50 kHz) with CT
8 PFCPFC gate driver outputDrives external PFC boost switch MOSFET gate with 300 mA source / 400 mA sink
9 CSCurrent sense inputDetects overcurrent via shunt or transformer sense; 0.91–1.3 V trip threshold
10 LOLow-side gate driver outputDrives low-side half-bridge MOSFET with 110 ns rise / 55 ns fall time
11 SD/EOLShutdown / end-of-life inputTwo-threshold comparator: >4.5 V resets faults; 2.4–3.6 V triggers EOL latch
12 COMSignal ground referenceCommon return for all low-side signals and VCC regulator reference
13 VCCLogic supply input14–15.6 V supply with internal zener clamp; 150 µA startup current
14 VBHigh-side floating supplyBootstrap or isolated supply for high-side driver; rated to 625 V max
15 VSHigh-side floating returnReference for HO output; connects to half-bridge midpoint
16 HOHigh-side gate driver outputDrives high-side MOSFET with 110 ns rise / 55 ns fall time and 1.0 µs deadtime

Key Features

FeatureDesign Value
No PFC current sense resistorZero-crossing detection (ZX pin) enables CrCM operation without shunt loss or PCB area
Programmable preheat timeCPH pin charges at 3.2 µA typical-sets 2–5 s filament warm-up via external capacitor value
Internal ignition rampAutomatically sweeps frequency from preheat to run mode-reduces acoustic noise and lamp stress
DC bus undervoltage resetVBUS pin detects <2.6–3.3 V-forces full restart to prevent unstable lamp operation
Latch immunity & ESD protectionQualified to >2 kV HBM-ensures reliability in manufacturing and field environments

Applications

Linear Fluorescent Lamp BallastCompact Fluorescent Lamp (CFL) Driver

Use Scenario: Electronic ballast for T5/T8 4-ft and 8-ft fluorescent tubes in commercial lighting fixtures.

IC Role / Device Role / Timing Role: Primary controller managing PFC regulation, filament preheat, ignition, and steady-state resonant operation.

Use Value: Enables >0.97 power factor and compliance with IEC 61000-3-2 Class C harmonic limits without external PFC controller.

Use Scenario: Integrated CFL driver module in self-ballasted screw-base lamps (e.g., PL-S, PL-C).

IC Role / Device Role / Timing Role: Single-chip solution providing CrCM PFC, preheat timing, and half-bridge drive for small-form-factor lamps.

Use Value: Reduces BOM count by eliminating separate PFC IC and ballast controller-supports compact PCB layout under 25 mm height.

LED Retrofit Tube Driver (PFC Stage)Industrial UV Lamp Ballast

Use Scenario: AC-input LED tube with active PFC front-end and constant-current LED driver stage.

IC Role / Device Role / Timing Role: Dedicated PFC controller section (VBUS, ZX, COMP, PFC pins) delivering regulated 400 V DC bus.

Use Value: Provides stable, low-THD DC bus for downstream LED driver ICs-avoids interaction between PFC and LED control loops.

Use Scenario: High-reliability UV curing system using mercury vapor lamps requiring precise preheat and ignition control.

IC Role / Device Role / Timing Role: Ballast controller enforcing strict preheat duration and end-of-life detection to prevent hazardous lamp rupture.

Use Value: Programmable EOL threshold (2.4–3.6 V) and fault counter disable lamp operation before catastrophic failure.

Equivalent & Alternatives

The following parts are listed as comparable options for similar fluorescent ballast control applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
FAN7711Single-stage PFC + ballast controller; no integrated PFC gate driver-requires external PFC MOSFET driverLacks internal PFC driver output (PFC pin); needs external high-voltage level shifter for PFC switchSelect when PFC stage uses discrete driver IC or when design requires separate optimization of PFC and ballast timing
IRS2166DPin-compatible drop-in replacement with identical pinout, specs, and protection features; same Infineon die in SOIC-16 packageNo functional difference-designed as direct second-source for IR2166(S) in SOICChoose for supply chain diversification while maintaining identical electrical and thermal performance

Compared with FAN7711, IR2166 reduces component count via integrated PFC gate driver and eliminates external level-shifting complexity; versus IRS2166D, it offers identical functionality but differs only in packaging (PDIP vs. SOIC) and traceability-no electrical or timing trade-offs.

Availability

IR2166 is available at Aetrix Electronics and suitable for commercial lighting ballasts, CFL driver modules, LED retrofit tube PFC stages, and industrial UV lamp systems requiring stable component supply across multi-year production cycles.

Supply support for IR2166 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power management, automotive, and industrial control ICs, with leadership in high-voltage gate drivers and lighting control solutions.

The IR2166 belongs to Infineon's ballast control IC product line, designed specifically for cost-sensitive, high-reliability fluorescent lamp electronic ballasts requiring integrated PFC, preheat, ignition, and half-bridge drive in a single chip.

FAQ

What is the minimum recommended VCC bypass capacitance for stable IR2166 operation?

A minimum 10 µF low-ESR electrolytic capacitor plus 100 nF ceramic capacitor must be placed directly between VCC and COM pins. This ensures sufficient charge reservoir for the internal 15.6 V zener clamp during high-current gate drive events and prevents UVLO triggering during transient load steps.

How does the IR2166 detect end-of-life in fluorescent lamps?

End-of-life detection occurs when the SD/EOL pin voltage falls within 2.4–3.6 V (rising) or 0.7–1.6 V (falling), indicating cathode emission degradation. This threshold is monitored continuously in RUN mode; crossing it latches the IC into FAULT mode until power cycle or SD/EOL > 4.5 V reset.

Can the IR2166 drive 600V MOSFETs directly without external level shifters?

Yes-the IR2166 integrates high-side and low-side drivers capable of directly driving 600V-rated MOSFETs. Its HO and LO outputs deliver 300 mA source / 400 mA sink current with 110 ns rise time, and VB pin supports up to 625 V offset, enabling direct bootstrap-based half-bridge control.

What external components define the preheat-to-run frequency transition?

The transition is controlled by RPH (preheat frequency), RT (run frequency), and CT (timing capacitor). At CPH > (VCC − 2 V), the internal logic switches oscillator control from RPH/CT to RT/CT, ramping frequency from 73–84 kHz to 39–50 kHz over ~100 ms-no external circuitry required.

IR2166 Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
-
Package/Case:
16-DIP (0.300", 7.62mm)
Packaging:
Tube
Product Status:
Obsolete
Type:
PFC/Ballast Controller
Frequency:
39kHz ~ 50kHz
Voltage - Supply:
10V ~ 17V
Current - Supply:
10 mA
Current - Output Source/Sink:
-
Dimming:
No
Operating Temperature:
-25°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
16-DIP

IR2166 FAQ

1.How can I place an order for IR2166 through Aetrix?

Please submit a Request for Quotation (RFQ) for IR2166 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IR2166 reliable?

The price and inventory of IR2166 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IR2166 is usually 5 days.

3.What payment methods are accepted for IR2166?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IR2166 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IR2166?

IR2166 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IR2166 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IR2166?

For technical support, including IR2166 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IR2166 requirements.

6.How does Aetrix verify that IR2166 is sourced from the original manufacturer or authorized distributors?

All IR2166 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IR2166 meets industry standards.

7.What is the process for return or replacement of IR2166?

All IR2166 units undergo pre-shipment inspection (PSI). If there is an issue with IR2166, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IR2166 part is unused and in its original packaging.

Return procedure for IR2166:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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