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Texas Instruments LM2577MX-ADJ

Part No.:
LM2577MX-ADJ
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
24-SOIC (0.295", 7.50mm Width)
Datasheet:
AetrixLM2577MX-ADJ.pdf
Description:
IC REG BST FLYBACK ADJ 3A 24SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,703

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Product details

Overview

LM2577MX-ADJ from Texas Instruments is a monolithic step-up (boost) switching voltage regulator IC featuring an integrated 3.0A NPN power switch, 52 kHz fixed-frequency oscillator, current-mode control, soft-start, and protection circuitry including undervoltage lockout, thermal shutdown, and current limiting. It operates from 3.5V to 40V input and delivers adjustable output voltage (≥1.23V) with up to 80% efficiency in boost configurations - widely used in industrial power supplies and battery-powered instrumentation.

For engineers reviewing the LM2577MX-ADJ datasheet, LM2577MX-ADJ pinout, LM2577MX-ADJ application, or LM2577MX-ADJ equivalent, key selection considerations include its TO-263-5 (S) package thermal performance (θJA = 37°C/W with 1 in² copper), 1.230V internal reference accuracy (±1.3% over temperature), adjustable feedback network design, and compatibility with standard off-the-shelf flyback inductors per TI Application Note SNOS658C.

Technical Context

The LM2577MX-ADJ implements current-mode control using an error amplifier with 800 V/V gain and 3700 μmho transconductance, comparing feedback voltage against a precision 1.230V reference to modulate switch duty cycle. Its 52 kHz oscillator drives the NPN output switch directly, eliminating external timing components.

Protection functions are hardware-based: undervoltage lockout activates below 2.70V (min), thermal shutdown engages at 150°C junction temperature, and current limit responds to sensed switch current - with 3.0A nominal switch rating and 4.3A typical current-limit threshold under max-duty conditions.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 3.5V to 40V - supports wide-range DC inputs including 5V, 12V, and 24V rails without pre-regulation.
Output Voltage Adjustable ≥1.23V via external resistor divider - enables custom regulation points (e.g., 3.3V, 5V, 9V) using two precision resistors.
Switch Current Rating 3.0A continuous - defines maximum inductor peak current capability in boost topology; requires external current limiting above 6.0A absolute max.
Oscillator Frequency 52 kHz (±8%) - fixed frequency simplifies EMI filtering and inductor selection; stable across temperature and line variations.
Reference Voltage 1.230V ±1.3% (−40°C to +125°C) - high-accuracy bandgap reference enabling tight output regulation in adjustable configurations.
Thermal Resistance θJA = 37°C/W (with 1 in² PCB copper) - enables >2W dissipation at ΔT = 74°C, critical for high-current boost designs without heatsinks.
Protection Features UVLO (2.70–3.15V), thermal shutdown (150°C), current limit (3.7–5.3A min/max) - fully autonomous fault recovery without external circuitry.

Pinout & Package

LM2577MX-ADJ is housed in a 5-lead TO-263 (S) surface-mount package (NS Package Number TS5B), with exposed thermal pad for enhanced heat dissipation. The package measures 10.16 mm × 8.89 mm × 4.57 mm and is RoHS-compliant.

Pin/Terminal Circuit Role Design Meaning
1 - Input Power input supply connection Accepts 3.5V–40V DC; requires local 100 μF low-ESR capacitor for stability and transient response.
2 - Ground Power and signal reference node Must be low-impedance connection to PCB ground plane; ties internally to thermal pad for thermal conduction.
3 - Feedback Regulation sense input Connects to resistor divider from output; compares against 1.230V reference to control duty cycle.
4 - Output Switch Collector of internal NPN transistor Drives external boost diode and inductor; switches at 52 kHz; voltage swing up to 65V max.
5 - Compensation Error amplifier output Used for loop compensation (e.g., RC network); sets phase margin and transient response characteristics.

Key Features

Feature Design Value
Integrated 3.0A NPN switch Eliminates need for external power transistor; reduces BOM count and layout complexity in boost/flyback topologies.
Current-mode control architecture Provides inherent cycle-by-cycle current limiting, fast load/transient response, and simplified loop compensation.
Soft-start function Reduces inrush current during startup by gradually increasing duty cycle - prevents input rail sag and output overshoot.
52 kHz fixed-frequency oscillator Enables predictable EMI profile and eliminates external timing components; compatible with standard off-the-shelf magnetics.
Thermal shutdown & UVLO Hardware-level protection ensures safe operation under overload, short-circuit, or brownout conditions without software intervention.

Applications

Industrial Power Supply Portable Instrumentation

Use Scenario: Generating stable 5V or 9V from a single 3.7V Li-ion cell in handheld test equipment.

IC Role / Device Role / Timing Role: Step-up regulator controlling energy transfer via 52 kHz PWM to maintain regulated output under variable load.

Use Value: Enables extended battery runtime with >80% efficiency at 500 mA load and eliminates need for discrete switch/driver stages.

Use Scenario: Providing isolated 12V bias for analog front-end sensors in field-deployed environmental monitors.

IC Role / Device Role / Timing Role: Boost converter core in non-isolated auxiliary supply; feedback network sets precise 12.0V output.

Use Value: Delivers stable sensor bias with <50 mV load/line regulation and built-in thermal protection for unattended operation.

Automotive Aftermarket Legacy System Upgrade

Use Scenario: Upgrading 12V vehicle electrical systems to support 24V accessories (e.g., LED lighting controllers).

IC Role / Device Role / Timing Role: High-input-voltage boost stage accepting 9–16V automotive rail and delivering regulated 24V output.

Use Value: Operates reliably across cold-crank (6.5V) to load-dump (40V) transients due to 40V max input rating and UVLO hysteresis.

Use Scenario: Retrofitting obsolete linear regulators in aging PLC I/O modules with higher-efficiency switching solution.

IC Role / Device Role / Timing Role: Direct replacement for 78xx-style regulators in space-constrained PCBs using TO-263 footprint.

Use Value: Reduces thermal load by >60% versus linear regulation at 500 mA, enabling use of existing heatsink area.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-up regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM2577T-ADJ TO-220-5 through-hole package; θJA = 65°C/W; same electrical specs and pinout. Better suited for prototyping, low-volume assembly, or legacy through-hole boards requiring manual soldering. Select when mechanical mounting or thermal mass from TO-220 heatsink is preferred over surface-mount thermal management.
MC34063AP 3.0A switch, 100 kHz oscillator, wider temp range (−40°C to +85°C), but lower reference accuracy (1.25V ±2%). More suitable for cost-sensitive consumer applications where ±2% output tolerance is acceptable. Choose when higher switching frequency allows smaller magnetics, and tighter reference voltage is not required.

Compared with LM2577T-ADJ and MC34063AP, the LM2577MX-ADJ offers superior thermal performance in SMT layouts, tighter 1.230V reference accuracy for precision outputs, and optimized 52 kHz frequency for industrial-grade EMI compliance - making it the preferred choice for production-grade embedded power designs.

Availability

LM2577MX-ADJ is available at Aetrix Electronics and suitable for industrial power supplies, portable instrumentation, automotive aftermarket electronics, and legacy system upgrades requiring stable component supply and long-term lifecycle support.

Supply support for LM2577MX-ADJ includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in switching regulator design and manufacturing.

The LM2577 family was engineered specifically for cost-effective, robust DC-DC conversion in industrial, automotive, and instrumentation applications - emphasizing simplicity, reliability, and minimal external component count.

FAQ

What is the maximum output voltage achievable with LM2577MX-ADJ?

The LM2577MX-ADJ supports output voltages up to 60V, constrained by its 65V switch voltage rating and the requirement that VOUT ≤ 10 × VIN(min). For example, with a minimum input of 3.5V, the practical upper limit is 35V. Designers must ensure external components - especially the boost diode and output capacitor - are rated for the selected VOUT and associated ripple current.

Does LM2577MX-ADJ require an external diode in boost configuration?

Yes, the LM2577MX-ADJ requires an external Schottky or fast-recovery diode connected between the Output Switch pin and output capacitor. This diode provides the freewheeling path during switch-off time. TI recommends diodes with ≤0.5V forward voltage (e.g., MBR0520L) to maximize efficiency and minimize thermal stress on the IC.

How is output voltage set on LM2577MX-ADJ?

Output voltage is set using a two-resistor feedback divider from VOUT to the Feedback pin, referenced to the internal 1.230V bandgap. The formula is VOUT = 1.230V × (1 + R1/R2), where R2 connects from FB to GND. Precision 1% resistors are recommended to maintain regulation accuracy within datasheet limits.

Can LM2577MX-ADJ be used in flyback or forward converter topologies?

Yes, the LM2577MX-ADJ is explicitly designed for flyback and forward converter applications per its datasheet description and application circuits. In flyback mode, it uses transformer coupling and achieves internal current limiting - unlike boost mode, where external current limiting is required above 3.0A switch current.

What thermal design guidance applies to LM2577MX-ADJ in TO-263 package?

For optimal thermal performance, the LM2577MX-ADJ's exposed thermal pad must be soldered to ≥1 in² of inner-layer or bottom-side copper pour. With this layout, θJA drops to 37°C/W. Without adequate copper, junction temperature rise may exceed 150°C under full load - triggering thermal shutdown. Thermal vias under the pad are strongly recommended.

LM2577MX-ADJ Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
24-SOIC (0.295", 7.50mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Function:
Step-Up, Step-Up/Step-Down
Output Configuration:
Positive or Negative
Topology:
Boost, Flyback, Forward Converter
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
3.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
1.23V
Voltage - Output (Max):
60V (Switch)
Current - Output:
3A (Switch)
Frequency - Switching:
52kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
24-SOIC

LM2577MX-ADJ FAQ

1.How can I place an order for LM2577MX-ADJ through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2577MX-ADJ on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2577MX-ADJ reliable?

The price and inventory of LM2577MX-ADJ are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2577MX-ADJ is usually 5 days.

3.What payment methods are accepted for LM2577MX-ADJ?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2577MX-ADJ transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2577MX-ADJ?

LM2577MX-ADJ orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2577MX-ADJ order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2577MX-ADJ?

For technical support, including LM2577MX-ADJ datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2577MX-ADJ requirements.

6.How does Aetrix verify that LM2577MX-ADJ is sourced from the original manufacturer or authorized distributors?

All LM2577MX-ADJ products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2577MX-ADJ meets industry standards.

7.What is the process for return or replacement of LM2577MX-ADJ?

All LM2577MX-ADJ units undergo pre-shipment inspection (PSI). If there is an issue with LM2577MX-ADJ, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2577MX-ADJ part is unused and in its original packaging.

Return procedure for LM2577MX-ADJ:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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