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Texas Instruments LM2590HVSX-5.0

Part No.:
LM2590HVSX-5.0
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Datasheet:
AetrixLM2590HVSX-5.0.pdf
Description:
IC REG BUCK 5V 1A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,895

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Product details

Overview

LM2590HVSX-5.0 from Texas Instruments is a monolithic 1-A, 150-kHz non-synchronous step-down (buck) DC-DC regulator with fixed 5.0-V output, 4.5–60-V input range, and ±4% output voltage tolerance over line/load/temperature. It integrates internal frequency compensation, thermal shutdown, current limiting, and an out-of-regulation error flag. Used in industrial power supplies requiring robust 5-V rail generation from unregulated high-voltage DC sources.

For engineers reviewing the LM2590HVSX-5.0 datasheet, LM2590HVSX-5.0 pinout, LM2590HVSX-5.0 application, or LM2590HVSX-5.0 equivalent, key selection considerations include its 60-V max input rating, 90-µA standby current in shutdown mode, integrated soft-start via SD/SS pin, programmable error flag delay, and TO-263-7 surface-mount package for thermally demanding applications.

Technical Context

The LM2590HVSX-5.0 implements a fixed-frequency (150 kHz) PWM control architecture with internal oscillator, voltage-mode feedback using a 1.23-V reference, and a single NPN bipolar power switch. Its error amplifier compares feedback voltage against this reference to adjust duty cycle, while the SD/SS pin controls both shutdown (≤0.6 V) and soft-start (capacitor-based ramp).

Functional supervision includes an open-collector FLAG pin that asserts low when output drops below 95% of nominal (e.g., <4.75 V), with delay timing set by an external capacitor on the DELAY pin and controlled by a 3-µA internal current source. Protection features comprise two-stage current limiting (peak 1.9 A typ), thermal shutdown at 150°C, and internal clamping on SD/SS (7 V), FLAG (45 V), and DELAY (1.5 V) pins.

Key Specifications

ParameterValue and Actual Design Meaning
Output VoltageFixed 5.0 V ±4% over –40°C to +125°C, 7–60 V input, 0.2–1 A load - ensures stable logic/system rail without external resistor network.
Input Voltage Range4.5 V to 60 V - supports wide-range industrial, automotive, and telecom inputs including 24-V and 48-V systems.
Switching Frequency150 kHz ±15% - enables use of compact 33–68 µH inductors and reduces EMI compared to lower-frequency alternatives.
Max Output Current1 A DC continuous - sufficient for powering microcontrollers, sensors, and interface ICs directly from high-input rails.
Standby Quiescent Current90 µA typical at VIN = 60 V - minimizes battery drain or standby power loss in always-on systems.
Efficiency82% typical at VIN = 12 V, IOUT = 1 A - delivers high conversion efficiency without requiring synchronous rectification.
Thermal ResistanceRθJA = 30°C/W (TO-263, 0.5 in² copper) - enables 1-A operation up to +125°C ambient with minimal heatsinking.

Pinout & Package

LM2590HVSX-5.0 is housed in a 7-pin TO-263 (KTW) surface-mount package with exposed thermal pad, measuring 10.10 mm × 8.89 mm. The package supports high-power dissipation via PCB copper area and is RoHS-compliant.

Pin/TerminalCircuit RoleDesign Meaning
1 - VINPositive input supplyAccepts 4.5–60 V DC; requires ≥330 µF low-ESR input capacitor to handle switching transients and peak currents.
2 - OutputInternal switch collectorDrives external catch diode and inductor; swings between ~VIN–0.95 V and –0.5 V during operation.
3 - FlagOpen-collector error indicatorAsserts low (≤0.7 V @ 3 mA sink) when VOUT < 4.75 V; requires external pull-up (e.g., 4.7 kΩ) to logic rail ≤45 V.
4 - GndPower and signal groundCommon return for internal circuitry, feedback, and thermal pad; must be connected to large low-impedance PCB plane.
5 - DelayFlag delay timing nodeCharged by 3-µA internal current source; time to FLAG assertion = 0.433 × CDELAY (µF) seconds after regulation achieved.
6 - FeedbackVoltage sense inputInternally tied to output for fixed 5-V version; monitors regulated voltage to close control loop with 1.23-V reference.
7 - SD/SSShutdown/Soft-start controlPulled high internally; ≤0.6 V forces shutdown (90 µA IQ); capacitor here provides controlled VOUT ramp rate during startup.

Key Features

FeatureDesign Value
Integrated 150-kHz oscillatorEliminates external timing components and ensures consistent switching frequency across temperature and input voltage.
Programmable error flag delayEnables clean power-good sequencing by delaying FLAG assertion until output stabilizes, preventing false undervoltage triggers.
Two-stage current limit protectionFirst stage limits peak switch current to ~1.9 A; second stage reduces frequency under overload - prevents thermal runaway during short-circuit events.
Low-IQ shutdown modeReduces system standby power to <100 µA, critical for battery-backed or energy-harvesting applications.
Thermal shutdown with hysteresisShuts down at 150°C junction temperature and restarts only after cooling by ~20°C - avoids oscillatory behavior near thermal limit.

Applications

Industrial PLC Power SupplyAutomotive Body Control Module

Use Scenario: Generating a stable 5-V rail from a 24-V vehicle battery or 48-V industrial bus with transient spikes up to 60 V.

IC Role / Device Role / Timing Role: Primary buck regulator providing main logic supply; operates continuously with thermal management via TO-263 thermal pad.

Use Value: Withstands load dump transients and cold-crank conditions while maintaining ±4% regulation and asserting FLAG if output collapses.

Use Scenario: Powering CAN transceivers, microcontrollers, and sensor interfaces in body electronics where space and reliability are constrained.

IC Role / Device Role / Timing Role: Compact, high-input-voltage step-down converter mounted directly on control module PCB; SD/SS pin used for MCU-controlled power sequencing.

Use Value: 90-µA shutdown current extends battery life during vehicle sleep mode; FLAG signal enables MCU fault detection and diagnostics.

Telecom Remote Radio UnitTest Equipment Auxiliary Supply

Use Scenario: Deriving 5-V bias from a 48-V PoE-derived or central office supply in outdoor base station equipment.

IC Role / Device Role / Timing Role: Pre-regulator feeding low-noise LDOs; operates at full 1-A load under extended temperature range (–40°C to +125°C).

Use Value: 60-V absolute maximum input rating accommodates surge events; RθJA = 20°C/W (with 3 in² copper) sustains full load at high ambient temperatures.

Use Scenario: Providing isolated 5-V supply for DUT interface circuitry in automated test systems with strict power-up timing requirements.

IC Role / Device Role / Timing Role: Controlled power source with programmable soft-start and delayed power-good signaling via FLAG/DELAY pins.

Use Value: Soft-start capacitor on SD/SS pin eliminates inrush current; DELAY capacitor sets precise power-good assertion window for test sequence synchronization.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2590T-5.0Same electrical specs but in 7-pin TO-220 (NDZ) package; higher RθJA (50°C/W) and no thermal pad; leaded through-hole mounting.Suitable for prototyping, low-volume assemblies, or legacy designs requiring vertical heatsink mounting.Select LM2590T-5.0 when manual assembly, mechanical heatsinking, or compatibility with existing TO-220 footprints is required.
LM2596SX-5.0Lower max input (40 V vs. 60 V); 150-kHz frequency; same 1-A rating but no FLAG or DELAY pins; TO-263-5 package (no dedicated Delay/Flag pins).Lacks supervisory features - cannot support power-good sequencing or fault reporting in safety-critical systems.Choose LM2596SX-5.0 only for cost-sensitive, non-supervised 5-V buck applications where input stays ≤40 V.

Compared with LM2590T-5.0, LM2590HVSX-5.0 offers superior thermal performance and surface-mount compatibility; versus LM2596SX-5.0, it adds critical fault monitoring and higher input voltage capability essential for industrial and automotive deployments.

Availability

LM2590HVSX-5.0 is available at Aetrix Electronics and suitable for industrial automation, automotive body electronics, and telecom infrastructure requiring stable component supply, long-term lifecycle assurance, and traceable sourcing.

Supply support for LM2590HVSX-5.0 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company headquartered in Dallas, Texas, delivering analog and embedded processing solutions for industrial, automotive, and communications markets.

The LM2590HV product line was designed specifically for high-input-voltage, medium-current DC-DC conversion in harsh environments - emphasizing ruggedness, integrated protection, and minimal external component count for reliable 1-A buck regulation.

FAQ

What is the maximum input voltage rating for the LM2590HVSX-5.0?

The LM2590HVSX-5.0 has an absolute maximum input voltage rating of 63 V, with recommended operating range from 4.5 V to 60 V. This allows direct use with 24-V, 36-V, and 48-V industrial and automotive supplies, including transient surges common in vehicle electrical systems. Exceeding 63 V risks permanent damage per the Absolute Maximum Ratings table.

Does the LM2590HVSX-5.0 require an external feedback resistor network?

No, the LM2590HVSX-5.0 does not require external feedback resistors because it is the fixed 5.0-V output variant. Pin 6 (Feedback) is internally connected to the output, eliminating the need for a resistor divider. This simplifies design, improves accuracy (±4% guaranteed), and removes drift sources associated with external components - a key advantage over adjustable versions like LM2590HVSX-ADJ.

How is the error flag (FLAG pin) used in system-level monitoring?

The FLAG pin on the LM2590HVSX-5.0 is an open-collector output that pulls low (<0.7 V) when the regulated 5.0-V output falls below 95% of nominal (i.e., <4.75 V), indicating undervoltage or fault condition. When pulled high externally (e.g., with 4.7 kΩ to 3.3 V or 5 V), it serves as a "power good" signal. Its timing can be delayed using a capacitor on the DELAY pin to avoid false triggers during startup transients.

Can the LM2590HVSX-5.0 operate at full 1-A load across its entire temperature range?

Yes, the LM2590HVSX-5.0 is specified for 1-A continuous output current from –40°C to +125°C junction temperature. However, sustained 1-A operation at high ambient temperatures requires adequate PCB copper area: with 2.5 in² of 1-oz copper, RθJA is 30°C/W; with 3 in² on one side and 16 in² on the other, it drops to 20°C/W - enabling full-load operation even at +85°C ambient without additional heatsinking.

What is the purpose of the SD/SS pin, and how is soft-start implemented?

Pin 7 (SD/SS) serves dual functions: applying ≤0.6 V places LM2590HVSX-5.0 in shutdown mode (IQ ≈ 90 µA), while connecting a capacitor between SD/SS and ground creates a controlled soft-start. An internal 5-µA (below 1.3 V) / 1.6-µA (above 1.3 V) current source charges the capacitor, ramping the duty cycle from 0% to 100% - preventing inrush current and ensuring monotonic VOUT rise. No external resistor is needed due to internal pull-up.

LM2590HVSX-5.0 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
5V
Voltage - Output (Max):
-
Current - Output:
1A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-7)

LM2590HVSX-5.0 FAQ

1.How can I place an order for LM2590HVSX-5.0 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2590HVSX-5.0 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2590HVSX-5.0 reliable?

The price and inventory of LM2590HVSX-5.0 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2590HVSX-5.0 is usually 5 days.

3.What payment methods are accepted for LM2590HVSX-5.0?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2590HVSX-5.0 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2590HVSX-5.0?

LM2590HVSX-5.0 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2590HVSX-5.0 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2590HVSX-5.0?

For technical support, including LM2590HVSX-5.0 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2590HVSX-5.0 requirements.

6.How does Aetrix verify that LM2590HVSX-5.0 is sourced from the original manufacturer or authorized distributors?

All LM2590HVSX-5.0 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2590HVSX-5.0 meets industry standards.

7.What is the process for return or replacement of LM2590HVSX-5.0?

All LM2590HVSX-5.0 units undergo pre-shipment inspection (PSI). If there is an issue with LM2590HVSX-5.0, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2590HVSX-5.0 part is unused and in its original packaging.

Return procedure for LM2590HVSX-5.0:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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