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Texas Instruments LM2590HVSX-5.0/NOPB

Part No.:
LM2590HVSX-5.0/NOPB
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Datasheet:
AetrixLM2590HVSX-5.0/NOPB.pdf
Description:
IC REG BUCK 5V 1A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,548

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Product details

Overview

LM2590HVSX-5.0/NOPB from Texas Instruments is a monolithic 1-A, 150-kHz non-synchronous step-down (buck) DC-DC converter with fixed 5.0-V output, 4.5–60-V input range, and integrated shutdown/soft-start and error flag functions. It delivers stable regulation under 0.2–1-A load across –40°C to +125°C, used in industrial power supplies and embedded systems requiring high-efficiency conversion from unregulated DC sources.

For engineers reviewing the LM2590HVSX-5.0/NOPB datasheet, LM2590HVSX-5.0/NOPB pinout, LM2590HVSX-5.0/NOPB application, or LM2590HVSX-5.0/NOPB equivalent, key selection criteria include input voltage headroom up to 60 V, ±4% output voltage tolerance over line/load/temperature, thermal shutdown protection, 90 µA standby current, and compatibility with standard TO-263-7 surface-mount PCB layouts.

Technical Context

The LM2590HVSX-5.0/NOPB integrates a PWM controller, power switch, internal frequency compensation, and supervisory circuitry into a single TO-263-7 package. Its 150-kHz fixed-frequency oscillator enables compact external filter design using standard 33–68 µH inductors and low-ESR electrolytic capacitors.

It operates in continuous conduction mode at full 1-A load with typical 82% efficiency at 12-V input/5-V output, and includes dual-stage current limiting, thermal shutdown, and an open-collector error flag with programmable delay via external capacitor on Pin 5 - all without requiring external loop compensation components.

Key Specifications

ParameterValue and Actual Design Meaning
Output VoltageFixed 5.0 V ±4% over full line/load/temperature range - ensures stable logic supply without external feedback resistors.
Input Voltage Range4.5 V to 60 V - supports wide-range industrial, automotive, and telecom inputs including 24-V and 48-V rails.
Max Output Current1 A DC - sufficient for powering microcontrollers, sensors, and interface ICs directly from unregulated sources.
Switching Frequency150 kHz (±15%) - balances efficiency and EMI while enabling use of cost-effective, off-the-shelf inductors ≥33 µH.
Quiescent Current90 µA typical in shutdown - minimizes standby power loss in battery-backed or energy-sensitive systems.
Thermal ProtectionInternal thermal shutdown at 150°C junction temperature - prevents damage during overload or poor heatsinking.
Output Regulation Accuracy±4% max over –40°C to +125°C - meets requirements for industrial control and instrumentation without trimming.

Pinout & Package

LM2590HVSX-5.0/NOPB uses the KTW (TO-263-7) surface-mount package: 10.10 mm × 8.89 mm body, exposed thermal pad for enhanced heat dissipation, and 7 leads arranged in single-row configuration with Pin 1 (VIN) at left when tab side faces up.

Pin/TerminalCircuit RoleDesign Meaning
1 - VINPositive input supplyAccepts 4.5–60 V DC; requires ≥330 µF low-ESR input capacitor to handle switching transients and peak currents.
2 - OutputInternal power switch drainDrives external catch diode and inductor; swings between ~VIN–0.95 V and –0.5 V during operation.
3 - FlagOpen-collector error flagActive-low signal (≤0.7 V @ 3 mA sink) when output drops below 95% of 5.0 V; requires external pull-up resistor.
4 - GNDCircuit ground referenceCommon return for internal circuits, feedback path, and thermal pad connection; must be low-impedance PCB plane.
5 - DelayFlag delay timing nodeCharged by 3 µA internal current source; sets power-good assertion delay via external capacitor (e.g., 0.1 µF = ~43 ms).
6 - FeedbackRegulation sense inputInternally connected to 5.0-V output; not user-accessible in fixed versions - eliminates feedback resistor network.
7 - SD/SSShutdown/Soft-start controlDrives device ON/OFF (≤0.6 V = shutdown, ≥2 V = active); capacitor here controls output voltage ramp rate during startup.

Key Features

FeatureDesign Value
Integrated soft-startProgrammable output voltage ramp via external capacitor on SD/SS pin - prevents inrush current and stabilizes upstream supplies.
Power-good flag with delayOpen-collector Flag pin asserts after user-defined delay (via CDELAY), enabling sequenced system power-up and fault detection.
Wide-input operationSupports 4.5–60 V input without external components - eliminates need for pre-regulators in 24-V/48-V industrial systems.
Robust protection suiteIncludes thermal shutdown, two-stage current limiting, and undervoltage lockout - ensures reliable operation under fault conditions.
High-efficiency buck topologyTypical 82% efficiency at 12-V input/5-V/1-A output - reduces thermal load and improves system power density vs. linear regulators.

Applications

Industrial Power SupplyAutomotive Control Unit

Use Scenario: Converting 24-V vehicle battery or 48-V telecom rail to stable 5-V logic supply for ECUs and CAN transceivers.

IC Role / Device Role / Timing Role: Primary non-isolated step-down regulator delivering regulated 5.0 V to microcontroller, memory, and peripheral ICs.

Use Value: Withstands load dump transients up to 60 V and operates reliably from –40°C to +125°C ambient - meets AEC-Q100 stress requirements.

Use Scenario: Providing clean 5-V supply to engine control modules where space and thermal management are constrained.

IC Role / Device Role / Timing Role: High-efficiency buck converter replacing linear regulators to reduce heat generation and improve fuel economy.

Use Value: 82% typical efficiency at 1-A load cuts power dissipation by >3 W vs. linear solution - lowers heatsink mass and board area.

Embedded Sensor HubProgrammable Logic Controller (PLC)

Use Scenario: Powering multi-sensor nodes (temperature, pressure, IMU) in factory automation gateways with limited PCB real estate.

IC Role / Device Role / Timing Role: Compact, self-contained DC-DC stage converting 12–36 V field bus voltage to precise 5.0 V for analog front-ends and ADCs.

Use Value: ±4% output accuracy over temperature ensures consistent sensor calibration; 90 µA shutdown current extends battery life in sleep modes.

Use Scenario: Generating local 5-V rail for I/O modules and communication interfaces (RS-485, Ethernet PHY) inside DIN-rail mounted PLCs.

IC Role / Device Role / Timing Role: Robust, high-current buck regulator interfacing directly with noisy 24-V industrial power buses.

Use Value: Integrated current limiting and thermal shutdown prevent latch-up during short-circuit events on field wiring - improves system uptime.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2590T-5.0Same architecture and specs, but in TO-220-7 package with vertical lead form - higher RθJA (50°C/W vs. 20°C/W for TO-263 with 3 in² copper).Preferred for prototyping or through-hole assembly; less suitable for high-density or thermally constrained SMT designs.Select LM2590T-5.0 only when manual soldering, heatsink mounting, or legacy footprint compatibility is required.
LM2596HV-5.0Higher 150-kHz frequency (same), but rated for 3-A output and wider 4–60-V input; different pinout and larger TO-220/TO-263 packages.Used where future current scalability or tighter input regulation is needed; not drop-in due to pin mismatch and layout changes.Choose LM2596HV-5.0 only if >1-A load headroom or improved light-load efficiency is confirmed necessary.

Compared with LM2590T-5.0, LM2590HVSX-5.0/NOPB offers superior thermal performance in SMT layouts; compared with LM2596HV-5.0, it provides optimal cost/size trade-off for verified 1-A applications without overdesigning current capability.

Availability

LM2590HVSX-5.0/NOPB is available at Aetrix Electronics and suitable for industrial power supplies, automotive control units, embedded sensor hubs, and programmable logic controllers requiring stable component supply with long-term manufacturability.

Supply support for LM2590HVSX-5.0/NOPB includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in high-reliability power conversion ICs.

The LM2590HV product line was designed specifically for rugged, high-input-voltage step-down applications in industrial, automotive, and telecom infrastructure - prioritizing simplicity, thermal robustness, and minimal external component count.

FAQ

What is the maximum input voltage rating for LM2590HVSX-5.0/NOPB?

The absolute maximum input voltage for LM2590HVSX-5.0/NOPB is 63 V, but the recommended operating range is 4.5 V to 60 V DC. Operation above 60 V risks exceeding safe operating area limits and may trigger internal protection circuits. For sustained reliability in 48-V systems, ensure transient suppression per TI's application guidelines for LM2590HVSX-5.0/NOPB.

Does LM2590HVSX-5.0/NOPB require external feedback resistors to set the output voltage?

No, LM2590HVSX-5.0/NOPB is a fixed-output version with internal 5.0-V feedback divider. Pin 6 (Feedback) is internally connected to the output, eliminating external resistors. This simplifies layout, improves accuracy, and removes drift sources - a key distinction from the adjustable LM2590HV-ADJ variant.

How does the error flag (Flag pin) function on LM2590HVSX-5.0/NOPB?

The Flag pin on LM2590HVSX-5.0/NOPB is an open-collector output that pulls low (≤0.7 V) when the regulated 5.0-V output falls below 95% of nominal (i.e., <4.75 V). It remains high (via external pull-up) when in regulation. Its assertion is delayed by an external capacitor on Pin 5, enabling clean power-good signaling in sequenced systems using LM2590HVSX-5.0/NOPB.

What thermal performance can be expected from LM2590HVSX-5.0/NOPB in a standard PCB layout?

With the TO-263-7 package's exposed thermal pad soldered to ≥3 in² of 1-oz copper on the LM2590HVSX-5.0/NOPB side and ~16 in² on the opposite layer, RθJA is 20°C/W. At 1-A load and 12-V input, this yields ~2.5 W dissipation and ~50°C junction rise above ambient - well within the 150°C limit. Smaller copper areas increase thermal resistance proportionally.

Can LM2590HVSX-5.0/NOPB be used in discontinuous conduction mode (DCM)?

Yes, LM2590HVSX-5.0/NOPB operates naturally in DCM at light loads (<250 mA), as confirmed by TI's Figure 21 waveforms. Its 150-kHz fixed frequency and internal compensation maintain stability without external adjustments. Efficiency drops slightly in DCM, but regulation accuracy and transient response remain within spec - validated in LM2590HVSX-5.0/NOPB test data.

LM2590HVSX-5.0/NOPB Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
5V
Voltage - Output (Max):
-
Current - Output:
1A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-7)

LM2590HVSX-5.0/NOPB FAQ

1.How can I place an order for LM2590HVSX-5.0/NOPB through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2590HVSX-5.0/NOPB on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2590HVSX-5.0/NOPB reliable?

The price and inventory of LM2590HVSX-5.0/NOPB are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2590HVSX-5.0/NOPB is usually 5 days.

3.What payment methods are accepted for LM2590HVSX-5.0/NOPB?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2590HVSX-5.0/NOPB transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2590HVSX-5.0/NOPB?

LM2590HVSX-5.0/NOPB orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2590HVSX-5.0/NOPB order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2590HVSX-5.0/NOPB?

For technical support, including LM2590HVSX-5.0/NOPB datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2590HVSX-5.0/NOPB requirements.

6.How does Aetrix verify that LM2590HVSX-5.0/NOPB is sourced from the original manufacturer or authorized distributors?

All LM2590HVSX-5.0/NOPB products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2590HVSX-5.0/NOPB meets industry standards.

7.What is the process for return or replacement of LM2590HVSX-5.0/NOPB?

All LM2590HVSX-5.0/NOPB units undergo pre-shipment inspection (PSI). If there is an issue with LM2590HVSX-5.0/NOPB, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2590HVSX-5.0/NOPB part is unused and in its original packaging.

Return procedure for LM2590HVSX-5.0/NOPB:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2590HVSX-5.0/NOPB Tags

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